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Hatz Manuals
Engine
2-4L30
Workshop manual
Table Of Contents - Hatz 2-4L30 Workshop Manual
Hatz diesel engine workshop manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Contents
3
Table Of Contents
4
General Information
7
Engine Illustrations
8
Service And Flywheel Side View
8
Starter And Flywheel Side View
8
Governor And Exhaust Side View
8
Operating And Flywheel Side View
9
Operating And Governor Side View
9
Outgoing Air And Flywheel Side View
9
Encapsulated Design
9
Engine Operating Side View
10
Engine Flywheel Side View
10
Governor - And Exhaust Side View
11
Type Plate Data
12
Lubricating Oil Circuit
13
Technical Data L 30
14
Technical Data L 31, M 31, L 40, M 40
15
Technical Data L 41, M 41
16
Sealants And Adhesives
17
Special Tools And Workshop Equipment
18
Series L / M Engines
18
Additional Equipment
23
Fuel
24
Fuel Delivery Pump Dismantling/Assembling
24
Exhausts
25
Removing And Installing The Muffler Enclosure (L 30, L 31, L 40, C/K)
25
Start Mechanical
27
Crank Handle Inspection/Repair
27
Handle With Kick-Back Damping Demontage
28
Handle With Kick-Back Damping Inspection/Repair
29
Handle With Kick-Back Damping Assembling
29
Automatic Decompressor (M 31, M 40, M 41)
30
Recoil Starter
33
Start Release Device (L /M 31/40/41)
34
Start Electrical
36
General Instructions On The Engine's Electrical System
36
Checking Operation Of The Alternator With Voltage Regulator
36
Alternator (Air-Cooled Engines)
37
Notes On Renewing The Alternator
38
Lubricating Oil
39
Oil Cooler (Air-Cooled Engines)
39
Oil Cooler (Water-Cooled Engines)
40
Automatic Devices
41
Engine Shutdown Solenoid
41
Adjusting Engine Shutdown And Solenoid
42
Installing The Shutdown Device
42
Temperature-Controlled Starting Fuel Volume Control
43
Connecting Housing
44
Liquid Cooling
45
Water Pump (H.l 30)
45
Thermostat (H.l 30)
46
Basic Engine Equipment
47
Crankcase
48
Removing And Installing Balancing Weights - 2L / 3L
48
Removing And Installing Balancing Weights - 4 L
50
Cleaning The Crankcase, Installing The Oil Spray Jets
54
M 01.30 Cleaning Crankcase
54
M 02.00 Crankshaft
56
Camshaft, Valve Gear
62
M 04.00 Camshaft
62
M 04.20 Camshaft For Injection Pump
65
Attaching The Intermediate Gearwheel
66
Installing The Camshaft
66
M 04.30 Governor And Injection Timer
67
M 05.00 Conrod
71
M 06.00 Piston And Cylinder
72
M 06.10 Air-Cooled Engines
72
Water-Cooled Engines (H.l 30)
74
M 06.20 Water-Cooled Engines
74
M 07.00 Cylinder Head
77
M 07.10 Air-Cooled Engines
77
Overhauling Cylinder Head (Air-Cooled Engines)
81
Assembling Cylinder Head
82
Cylinder Head - Water-Cooled Engines (H.l 30)
84
M 07.30 Water-Cooled Engines
84
Reconditioning The Cylinder Head (Water-Cooled Engines)
86
M 10.00 Oil Pump
89
Checking Oil Pressure
90
Timing Cover
91
Timing Cover For Hydraulic Pump Drive
92
Extra-Fuel Device
94
M 12.10 With Injection Pump Pfr 1K 80
94
M 12.20 With Injection Pump Pfr 1K 90
96
Adjusting The Engine Monitoring Block
97
M 12.30 With Pfr 1K 90 Injection Pump
98
Dismantling The Servo Block
99
Servo Block Inspection/Repair
99
Assembling The Servo Block
99
Checking Valve Solenoid
100
M 13.00 Fan
101
Injection Pump, Functional Check
102
M 14.00 Fuel Injection Equipment
102
M 14.10 With Injection Pump Pfr 1K 80
103
Removing The Injection Pump
103
Removing The Governor Rod
103
Installing The Governor Rod
104
M 14.20 With Injection Pump Pfr 1K 90
106
M 14.30 Injector
108
M 14.40 Injector Nozzle
110
Adjustment Work With Pfr 1K 80 Injection Pump
111
Adjusting Start Of Fuel Delivery
112
Adjusting End Of Fuel Delivery
114
Synchronising Injection Pump Delivery Volume
114
Adjusting Effective Stroke (On Engines W/Start Of Delivery Adjustment)
115
Adjusting Effective Stroke (On Engines W/End-Of-Delivery Adjustment)
116
Note On Changing The Power Setting
116
Adjustment Work With Pfr 1K 90 Injection Pumps
117
Crankcase Mark For Adjusting Start Of Fuel Delivery
118
Marking The Crankcase For The Radial Position Of The Injection Pumps
119
Adjusting Injection Volume For Nominal Power Output (Engine Stopped)
119
Adjusting The Damping Spring (Generator Operation, Pv 187)
121
Schwungrad
122
Engine Shutdown Device / Belt Tensioner
123
M 20.00 Engine Shutdown Device
123
M 22.00 Air Cleaner
126
M 31.00 Crankcase Breather
127
Engines With Pfr 1K 80 Injection Pump
128
M 32.00 Speed Control
128
Engines With Pfr 1K 90 Injection Pump
130
Capsule
132
Tables
135
Tightening Torques For Threaded Connections
136
Tightening Torques In Nm
137
Repair Data
138
Cylinder Head Data
138
Camshaft Bearing Journal Diameters
140
Internal Diameter Of Bearing Bore In Crankcase
140
Balancing Weights
141
Bearing Point Diameters – Two- And Three-Cylinder Engines
141
Bearing Point Diameters - Four Cylinder Engines
141
Conrod Data
142
Cylinder Data
142
Piston Data
142
Piston Rings Data
143
Crankshaft Data
144
Fuel Injection Equipment Data
146
Injectors Data
146
Governors Data
147
Lubricating Oil Content And Dipstick
148
Key To Circuit Diagrams (Din 40719)
149
Hatz - Wiring Identification
151
Circuit Diagram 12 V - System With Fault Display
152
Diagram 12 V: System With Fault Display/Starter Protection Module
153
Diagram 12 V: System With Auto Shut Down And Starter Protection Module
154
Circuit Diagram 12 V - System With Automat. Shut Down And Time Relay
155
Diagram 12 V: Automatic Start/Stop W/Repeat Start Interlock/Time Relay
156
Circuit Diagram 24 V - System With Fault Display
157
Diagram 24 V - System With Fault Display And Starter Protection Module
158
Diagram 24 V: System With Auto Shut Down And Starter Protection Module
159
Circuit Diagram 24 V - System With Automat. Shut Down And Time Relay
160
Diagram 24 V: Start/Stop With Repeat Start Interlock And Time Relay
161
Troubleshooting Table For Electrical System
162
Troubleshooting At Instrument Box
162
Troubleshooting At The Battery
163
Troubleshooting At The Starting Device
167
Troubleshooting At The Pre-Heat System
170
Troubleshooting At The Alternator
171
Troubleshooting At Engine Monitor And Display
173
Troubleshooting At Electromagnetic Components
174
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Table of Contents
Troubleshooting
Troubleshooting table for electrical system
162
Troubleshooting at the battery
163
Troubleshooting at the starting device
167
Troubleshooting at the pre-heat system
170
Troubleshooting at the alternator
171
Troubleshooting at engine monitor and display
173
Troubleshooting at electromagnetic components
174
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This manual is also suitable for:
H2-3l30
2-4l41
2-4l31
2-4m31
2-4m40
2-4m41
...
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2-4l40
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