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Hatz 1B30E Manual

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CREATING POWER SOLUTIONS.
1B30E | 1B50E
MANUAL
for diesel engine
Hatz Diesel
www.hatz-diesel.com

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  • Page 1 CREATING POWER SOLUTIONS. 1B30E | 1B50E MANUAL for diesel engine Hatz Diesel www.hatz-diesel.com...

  • Page 3: Table Of Contents

    1B30E, 1B50E / 02 - Rev. 01 Table of Contents Table of Contents Legal notices .......................  5 General information ....................  6 Safety ........................ 7 General information ...................... 7 3.1.1 Intended use ........................ 7 3.1.2 Machine user or machine manufacturer obligations ............ 8 3.1.3...
  • Page 4 Table of Contents 1B30E, 1B50E / 02 - Rev. 01 Maintenance ......................  52 General maintenance instructions .................. 52 Maintenance work...................... 53 8.2.1 Maintenance notice label .................... 54 8.2.2 Maintenance plan ...................... 54 8.2.3 Checking the intake area .................... 56 8.2.4 Change the engine oil......................

  • Page 5: Legal Notices

    All rights reserved! Copyright The copyright for this manual rests entirely with Motorenfabrik HATZ, Ruh- storf. This manual may only be copied or distributed if written approval has been received. This also applies to the copying or distribution of excerpts of this manual.

  • Page 6: General Information

    HATZ tools. The global HATZ service network is at your disposal to ad- vise you and supply you with spare parts. For the address of the Hatz ser- vice station nearest you, please see the enclosed spare parts list or visit us in the Internet at: www.hatz-diesel.com...

  • Page 7: Safety

    Any other use is not intended and therefore not permitted. Violations com- promise the safety of the personnel working with the machine. Motorenfabrik HATZ does not accept any liability for damage resulting from this. The operational safety of the machine is only guaranteed if it is used as in- tended.

  • Page 8: Machine User Or Machine Manufacturer Obligations

    Machine manufacturer obligations If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These assembly instructions contain important in- formation on how to safely install the engine and are available at your near- est HATZ service station.

  • Page 9: Representation Of Safety Notes

    1B30E, 1B50E / 02 - Rev. 01 Safety All work performed on the machine must be in compliance with the informa- tion provided in this manual. Storing this manual This manual is an integral component of the machine (also when being sold).

  • Page 10: Meaning Of Safety Symbols

    Safety 1B30E, 1B50E / 02 - Rev. 01 Signal words Signal words identify the magnitude of the risk and the seriousness of possi- ble injury: Danger symbol/ Meaning signal word This signal word is used to indicate imminently DANGER dangerous situations which, if not avoided, will lead to serious injury or death.
  • Page 11 1B30E, 1B50E / 02 - Rev. 01 Safety Symbol Meaning Warning of flammable substances! Warning of explosive substances! Warning of toxic engine exhaust! Warning of corrosive substances! Warning of heavy loads! Warning of environmental damage! Comply with this manual or additional documentation from other manufacturers or the operator.

  • Page 12: Safety Notes

    Safety 1B30E, 1B50E / 02 - Rev. 01 Safety notes 3.2.1 Operational safety Introduction This chapter contains all of the important safety instructions for personal pro- tection and for safe and reliable operation. Additional, task-related safety in- structions can be found at the beginning of each chapter.
  • Page 13 The warning labels and information signs on the machine must be followed (see chapter "Labels" 3.3 Labels, page 20). The warning labels and information signs must be kept legible and must be replaced if necessary. For this purpose, contact your nearest HATZ service station. Maintenance work...
  • Page 14 Safety 1B30E, 1B50E / 02 - Rev. 01 Safety equipment Safety equipment must not be modified and must not be rendered ineffective during normal operation. General safety instructions DANGER Danger to life and danger of injury due to failure to follow the warnings on the machine and in this manual.

  • Page 15: Machine-Specific Safety Instructions For Operation

    If you have an engine that is not yet installed in a machine, it is imperative that you follow the Assembly Instructions for HATZ Diesel Engines be- fore installing the engine. These Assembly Instructions contain important information on safe installa- tion.

  • Page 16: Machine-Specific Safety Instructions For Maintenance Work

    Safety 1B30E, 1B50E / 02 - Rev. 01 DANGER Danger of fire from hot exhaust gas system. If inflammable materials come into contact with the exhaust gas flow or the hot exhaust gas system, these materials can ignite. ▪ Keep inflammable materials away from the exhaust gas sys- tem.
  • Page 17 500 HATZ service stations. Replacing parts ▪ When replacing defective components, we recommend that you use Hatz original spare parts (see chapter 2 General information, page 6). ▪ When disposing of parts that can no longer be used, do so in accordance with local environmental regulations or send them to a recycling center.

  • Page 18: Electrical Equipment

    Safety 1B30E, 1B50E / 02 - Rev. 01 CAUTION Danger of injury from ignoring the maintenance instruc- tions. ▪ Only perform maintenance work when the engine is switched off. ▪ Protect start-up devices (crank handle, recoil start or start- ing key) from unauthorized access.
  • Page 19 1B30E, 1B50E / 02 - Rev. 01 Safety DANGER Danger of explosion from flammable substances. There is a danger of explosion from flammable gases. ▪ Keep batteries away from open flames and incendiary sparks. ▪ Do not smoke when working with batteries.

  • Page 20: Labels

    Safety 1B30E, 1B50E / 02 - Rev. 01 Labels Warning labels and information signs on the engine Label Meaning Maintenance instructions (see chap- 1B30: 0,10mm 1B40: 0,10mm 1B50: 0,10mm ter 8.2 Maintenance work, page 53 with 0000 043 348 01...

  • Page 21: Technical Data

    1B30E, 1B50E / 02 - Rev. 01 Technical data Technical data Engine information and filling quantities Type 1B30E 1B50E Type Air cooled, four stroke diesel engine Combustion system Direct injection Number of cylinders Bore/Stroke 80 / 69 93 / 76...
  • Page 22 Maximum permissible inclination during continuous operation * 1B30E and 1B50E without additional oil pan 35° 35° 35° 25° 1B30E with additional oil pan and a maximum speed of up to 2500 rpm 1B50E with additional oil pan at all speeds 35° 35° 35° 25°...

  • Page 23: Engine Type Plate

    1B30E, 1B50E / 02 - Rev. 01 Technical data Engine specifications Model Description Normal counter balance (1B50ET only) Additional counter balance (1B50EU only Screw tightening torque Designation Oil drain screw Engine type plate EMISSION CONTROL INFORMATION MOTORENFABRIK HATZ GMBH KG ¬ D-94099 RUHSTORF www.hatz-diesel.com...

  • Page 24: Engine Oil

    Technical data 1B30E, 1B50E / 02 - Rev. 01 Additional specifications according to Regulation 2017/656 (excep- tions) or "Separate shipment information" Code for type plate variant Barcode (engine serial number) The following data must always be specified in case of queries and for spare...

  • Page 25: Fuel

    1B30E, 1B50E / 02 - Rev. 01 Technical data CAUTION Damage to the diesel oxidation catalyst (DOC) from using unsuitable engine oil. Unsuitable engine oil diminishes the functionality and service life of the catalytic converter. Only use engine oils with very low quantities of sulfate ash, phosphor and sulfur –...
  • Page 26 Technical data 1B30E, 1B50E / 02 - Rev. 01 CAUTION Danger of engine damage from low quality fuel. The use of fuel that does not meet the specifications can lead to engine damage. ▪ The use of fuels that do not meet specifications require ap- proval by Motorenfabrik HATZ (main plant).

  • Page 27: Engine Overview

    1B30E, 1B50E / 02 - Rev. 01 Engine overview Engine overview Designation of components Intake side Sound protection hood Lifting eye Dry air filter Oil filling opening and dipstick Handle for emergency hand start system (option) Electric fuel pump Indicator lamps...
  • Page 28 Engine overview 1B30E, 1B50E / 02 - Rev. 01 Oil temperature sensor Crankshaft – power take-off (pto) Oil pressure switch Exhaust manifold with exhaust screen (exhaust outlet: lateral) Temperature switch Air filter maintenance indicator (option) Cylinder head cover Type plate...
  • Page 29 1B30E, 1B50E / 02 - Rev. 01 Engine overview Fuel cap Exhaust side (model with diesel particulate filter) Silencer with diesel particulate filter (DPF) and contact guard Exhaust pipe (exhaust outlet) Engine control unit Engine bracket Starter Voltage controller Water separator with window (option)

  • Page 30: Hatz Instrument Box

    Engine overview 1B30E, 1B50E / 02 - Rev. 01 HATZ instrument box Overview Standard (instrument box attached on the engine) Option (external instrument box) Starting key Pre-glow indicator (option) Engine fault Engine temperature indicator Oil pressure indicator Charge control Operating indicator...
  • Page 31 Engine oil pressure too low. Danger of engine damage. Stop the engine immediately and check the oil level (see chapter 7.5 Check the oil level, page 45). Contact the HATZ service if the oil level is correct. Engine temperature indicator Engine temperature is impermissibly high.
  • Page 32 Engine overview 1B30E, 1B50E / 02 - Rev. 01 Symbol Meaning Engine fault (symbol with instrument box built onto engine) This indicator lights up or flashes if there are engine faults. For details on troubleshooting measures, see 9.2 Flash code table for engine faults, page 81.

  • Page 33: Transport, Installation And Commissioning

    1B30E, 1B50E / 02 - Rev. 01 Transport, installation and commissioning Transport, installation and commissioning Transport Safety notes WARNING Danger of injury from improper lifting and transport. Danger of crushing from the engine falling or tipping. ▪ Only use the lifting eye already mounted on the machine for lifting.
  • Page 34 ▪ Only transport the machine when it is switched off and has cooled down. ▪ If you have questions on transporting the machine, please contact your nearest HATZ service station. For contact data, see chapter Impressum or www.hatz-diesel.com. Access to the lifting eye...

  • Page 35: Installation Notes

    ▪ After the engine is installed in the machine, rotating parts must be pro- tected against contact. HATZ safety equipment is available for the belt drive of the cooling fan and alternator. ▪ Comply with all notices and warning labels on the engine and keep them in a legible condition.

  • Page 36: Preparations For Commissioning

    Transport, installation and commissioning 1B30E, 1B50E / 02 - Rev. 01 Preparations for commissioning ▪ Check the delivered parts for completeness, damage, and other noticeable issues. ▪ Ensure that the setup location is adequately ventilated. DANGER Danger to life from inhaling exhaust gases.

  • Page 37: Venting The Fuel System

    1B30E, 1B50E / 02 - Rev. 01 Transport, installation and commissioning Overview Dipstick Oil refilling container Procedure Step Activity Unscrew the dipstick (1) and clean it. Fill engine oil. For the specification and viscosity, see chapter 4.3 Engine oil, page 24. See chapter 4.1 Engine information and filling quantities, page 21 for the engine oil capacity.
  • Page 38 Transport, installation and commissioning 1B30E, 1B50E / 02 - Rev. 01 Overview Starting key Oil pressure indicator Charge control Ignition lock Operation Procedure Step Activity Insert the starting key all the way and turn to position "I". The oil pressure indicator (2) and charge control (3) light up.

  • Page 39: Operation And Use

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Operation and use Safety notes NOTICE Comply with the safety chapter! Follow the basic safety instructions in chapter 3 Safety, page 7. WARNING Danger of injury from damage and defects on the machine.

  • Page 40: Performing Tests

    Operation and use 1B30E, 1B50E / 02 - Rev. 01 Performing tests Before starting Before starting the engine, several tests need to be performed to ensure the machine is working properly. Procedure Step Test The machine is standing securely and on a level surface.
  • Page 41 1B30E, 1B50E / 02 - Rev. 01 Operation and use NOTICE See also starting instructions in the documentation for the com- plete machine. Overview – HATZ instrument boxes Standard (instrument box attached on the engine) Option (external instrument box) Starting key...
  • Page 42 Protective cap (only for standard instrument box) Ignition lock Operation Start NOTICE For further details on the instrument box, see chapter 5.2 HATZ instrument box, page 30. Procedure NOTICE ▪ Start for max. 30 seconds. If the engine is still not running after that, turn the starting key back to position "0"...

  • Page 43: Switching Off The Engine

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Step Activity As soon as the engine is running, release the starting key. ▪ The starting key springs back to position "I" and remains in this position during operation. ▪ The oil pressure indicator (5) and charge control (6) must go out.
  • Page 44 Operation and use 1B30E, 1B50E / 02 - Rev. 01 Overview – HATZ instrument boxes Standard Option Starting key Protective cap (only for standard instrument box) Ignition lock Operation Manual HATZ...

  • Page 45: Check The Oil Level

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Procedure Step Activity Turn the starting key to position "0". The engine switches off. All indicator lamps go out. Note: The engine continues running for several seconds after it is switched off.
  • Page 46 Operation and use 1B30E, 1B50E / 02 - Rev. 01 CAUTION Danger of later engine damage. ▪ Operating the engine with an oil level below the min. mark or above the max. mark can lead to engine damage. ▪ When checking the oil level, the engine must be horizontal and have been switched off for a few minutes.

  • Page 47: Refueling

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Refueling Safety notes DANGER Fire hazard from fuel. Leaked or spilled fuel can ignite on hot engine parts and cause serious burn injuries. ▪ Only refuel when the engine is switched off and has cooled down.
  • Page 48 Operation and use 1B30E, 1B50E / 02 - Rev. 01 Overview Fuel cap Fuel tank Procedure Step Activity Figure Open the fuel cap. Fill the fuel tank with diesel fuel. Manual HATZ...

  • Page 49: Checking The Water Separator

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Step Activity Figure Close the fuel cap. NOTICE Never run the tank empty if possible, as otherwise air can enter the fuel system. This can lead to damage to the injection sys- tem.
  • Page 50 Operation and use 1B30E, 1B50E / 02 - Rev. 01 Overview Water in the fuel tank collects at the lowest point of the fuel tank in the water separator. Standard Model with window Drain screw, hex (standard) Window (additional equipment)

  • Page 51: Check The Air Filter Warning Indicator (Option)

    1B30E, 1B50E / 02 - Rev. 01 Operation and use Check the air filter warning indicator (option) Overview Rubber bellow Green field Procedure Step Activity Bring the engine briefly to maximum speed. When the rubber bellow (1) contracts and covers over the green field (2), immediately check the air filter system (see chapter...

  • Page 52: Maintenance

    ▪ Installation of unsuitable spare parts can lead to problems. We cannot ac- cept liability for direct damage or secondary damage that results from this. We therefore recommend the use of Hatz original spare parts. ▪ Closely adhere to the maintenance conditions prescribed in this manual.

  • Page 53: Maintenance Work

    1B30E, 1B50E / 02 - Rev. 01 Maintenance ▪ Before starting, ensure that no persons are located in the danger zone of the engine or machine. Performance of maintenance work The entire machine is designed to be maintenance friendly. Parts that re- quire maintenance are easily accessible.

  • Page 54: Maintenance Notice Label

    Maintenance 1B30E, 1B50E / 02 - Rev. 01 8.2.1 Maintenance notice label NOTICE The illustrated maintenance label is delivered with every engine. ▪ It should be mounted on the engine or machine in a clearly visible location. ▪ The maintenance intervals specified on the maintenance plan must be adhered to (see chapter 8.2.2 Maintenance...
  • Page 55 1B30E, 1B50E / 02 - Rev. 01 Maintenance Initial maintenance of new or rebuilt engines Symbol Maintenance in- Maintenance step/check Chapter terval After the first 25 Change the engine oil. 8.2.4 Change the en- operating hours gine oil, page 57 Check and set the tappet 8.2.6 Checking and set-...
  • Page 56 Stored data can be read out and evaluated for fault diagnostics by a Hatz service partner using the Hatz Diag- nostic Software HDS². In this way, faults can be detected and eliminated early on or preventative maintenance can be performed.

  • Page 57: Change The Engine Oil

    1B30E, 1B50E / 02 - Rev. 01 Maintenance Overview Standard Model with cyclone precleaner Air intake opening Intake area of cyclone precleaner Dust outlet opening Procedure Step Activity Check the air intake opening (1) for coarse contamination such as leaves, heavy dust deposits, etc.
  • Page 58 Maintenance 1B30E, 1B50E / 02 - Rev. 01 Safety notes CAUTION Danger of burns. When working on the engine, there is a danger of burns from hot oil. ▪ Wear personal protective equipment (gloves). CAUTION Danger of environmental damage from spilled used oil.
  • Page 59 1B30E, 1B50E / 02 - Rev. 01 Maintenance Draining the engine oil Overview Standard model With additional oil pan Oil drain screw (side) Oil drain screw (front) Seal ring Procedure Step Activity Keep a container ready for collecting the used oil. The container must be large enough to hold the entire amount of engine oil.

  • Page 60: Clean The Oil Filter

    Maintenance 1B30E, 1B50E / 02 - Rev. 01 Filling the engine oil Overview Dipstick Oil refilling container Procedure Step Activity Unscrew the dipstick (1) and clean it. Fill engine oil. For the specification and viscosity, see chapter 4.3 Engine oil, page 24. See chapter 4.1 Engine information and filling quantities, page 21 for the engine oil capacity.
  • Page 61 1B30E, 1B50E / 02 - Rev. 01 Maintenance CAUTION Danger of injury Prolonged contact with engine oil can lead to irritation of the skin. ▪ Wear safety gloves. ▪ If there is contact with the skin, thoroughly wash the af- fected areas of the skin with soap and water.
  • Page 62 Maintenance 1B30E, 1B50E / 02 - Rev. 01 Step Activity Figure Pull the oil filter (2) out of the housing. Blow out the oil filter from the inside to the outside with com- pressed air. Check the gaskets (3+4) for damage and renew if neces- sary.

  • Page 63: Checking And Setting The Tappet Clearance

    1B30E, 1B50E / 02 - Rev. 01 Maintenance 8.2.6 Checking and setting the tappet clearance Safety notes CAUTION Danger of burns. There is a danger of burns when working on a hot engine. Only perform the settings while the engine is cold (10-30 °C).
  • Page 64 Maintenance 1B30E, 1B50E / 02 - Rev. 01 Procedure Step Activity Figure Remove dirt in the area of the cylinder head cover (1). Remove the screws (2). 2 screws in 1B30E, 3 screws in 1B50E. Take off the cover (3) with the gasket (4). Turn the engine in the sense of rotation until the rocker arm (1)

  • Page 65: Cleaning The Cooling Air Area

    1B30E, 1B50E / 02 - Rev. 01 Maintenance Step Activity Figure If the tappet clearance needs to corrected: Release the screw (4) and turn the hex nut (5) so the feeler gauge (3) can be pulled through with a barely percepti- ble resistance after the screw (4) is tightened again.
  • Page 66 Maintenance 1B30E, 1B50E / 02 - Rev. 01 CAUTION Danger of damage to the machine from incorrect engine cleaning. ▪ Let the engine fully cool down before cleaning. ▪ Do not spray components of the electrical equipment with a water jet or high pressure jet during cleaning.
  • Page 67 1B30E, 1B50E / 02 - Rev. 01 Maintenance Step Activity Figure Then blow it out with com- pressed air. Also clean the cooling ribs of the cylinder head (3) and cylin- der (4) and blow out with com- pressed air. Check the air gap (5) for dirt and clean with compressed air if necessary.

  • Page 68: Check The Screw Connections

    Maintenance 1B30E, 1B50E / 02 - Rev. 01 Step Activity Figure Moist or oily contamination Contact HATZ service. 8.2.8 Check the screw connections Safety note NOTICE ▪ Do not retighten the screws for attaching the cylinder head. ▪ Only retighten loose screw connections.
  • Page 69 1B30E, 1B50E / 02 - Rev. 01 Maintenance Procedure Step Activity Figure Release the hex nut and take off the exhaust manifold (1). Remove the hex nut from the bracket (2) and pull out the screen insert (3). Remove the deposits in the screen insert with a suitable wire brush.

  • Page 70: Changing The Fuel Filter

    Maintenance 1B30E, 1B50E / 02 - Rev. 01 Step Activity Figure Tighten the hex nut (1) by ap- prox. one turn. Insert the exhaust manifold with the bracket (2) into the hole and pull it back to the out- side so that the bracket can no longer become unhooked.
  • Page 71 1B30E, 1B50E / 02 - Rev. 01 Maintenance CAUTION Danger of injury. Repeated contact with diesel fuel can cause chapped and cracked skin. ▪ Wear safety gloves. ▪ If there is contact with the skin, thoroughly wash the af- fected areas of the skin with soap and water.
  • Page 72 Maintenance 1B30E, 1B50E / 02 - Rev. 01 Step Activity Figure Pull the fuel feed line (3) off of the fuel prefilter (4) and insert a new filter. Insert the fuel prefilter back into the tank. Close the fuel cap. Bleed the fuel system (see chapter 6.5 Venting the fuel...

  • Page 73: Maintaining The Dry Air Filter

    1B30E, 1B50E / 02 - Rev. 01 Maintenance Step Activity Place a suitable container under the main fuel filter (4) to collect emerging fuel. Unscrew the hexagon nuts (3). Pull off the fuel supply line (1) on both sides of the main fuel fil- ter (4).

  • Page 74: Checking And Cleaning The Air Filter Cartridge

    Maintenance 1B30E, 1B50E / 02 - Rev. 01 Step Activity Figure Unscrew the knurled nut (2) and remove the air filter car- tridge (3). Clean the filter housing (4) and cover for the air filter. Ingress of dirt or other for- eign bodies into the intake opening (5) of the engine ab-...
  • Page 75 1B30E, 1B50E / 02 - Rev. 01 Maintenance 8.2.12 Checking and cleaning the air filter cartridge Safety notes CAUTION Danger of injury. When working with compressed air, foreign bodies may fly into your eyes. ▪ Wear safety goggles. ▪ Never direct the compressed air jet toward people or toward yourself.
  • Page 76 Maintenance 1B30E, 1B50E / 02 - Rev. 01 Checking and cleaning the air filter cartridge Step Activity Figure Dry contamination Blow out the filter car- tridge (1) with dry com- pressed air from the inside to the outside until dust no longer emerges.

  • Page 77: Faults

    General troubleshooting notes If the cases listed below have been worked through but the fault continues to persist, please contact your nearest Hatz service station. The engine fault indicator on the HATZ instrument box lights up during op- eration. Possible causes...
  • Page 78 Faults 1B30E, 1B50E / 02 - Rev. 01 At low temperatures (engine does not start) Possible causes Remedy Chapter Pre glow system (op- Contact HATZ service. tion) defective. Fuel gelled due to in- Check whether the fuel that 4.4 Fuel, page 25...
  • Page 79 1B30E, 1B50E / 02 - Rev. 01 Faults Engine switches off spontaneously during operation Possible causes Remedy Chapter Engine malfunction (in- Use the flash code table to 9.2 Flash code dicator for engine mal- identify and eliminate errors. table for engine function flashes).
  • Page 80 Faults 1B30E, 1B50E / 02 - Rev. 01 The engine loses power and speed, and black smoke emerges from the ex- haust Possible causes Remedy Chapter Dirty air filter unit. Check the degree of dirt con- 8.2.11 Maintain- tamination of the air filter, and ing the dry air fil- clean or renew if necessary.

  • Page 81: Flash Code Table For Engine Faults

    If an engine malfunction occurs, the indicator for "Engine malfunction" lights up (see Explanation of symbols, chapter 5.2 HATZ instrument box, page 30). If the engine is switched off and the starting key is set to "I", a flashing signal is output on the engine control indicator.
  • Page 82 Faults 1B30E, 1B50E / 02 - Rev. 01 The light flashes three times in a row for each error. If two or more errors are active, these are flashed immediately afterwards. To repeat, turn the starting key to position "0" and then back to position "I". The flash code is deleted au- tomatically if the error does not reoccur within two operating cycles (= start/ operation/stop).

  • Page 83: Emergency Hand Start

    1B30E, 1B50E / 02 - Rev. 01 Faults Flashing signal Possible causes Remedy Chapter Cabling is faulty. Check the cabling. Area affected: Fuel pump, glow Contact HATZ ser- Fuel pump, glow plug or injection vice. plug, injection pump is faulty.
  • Page 84 ▪ The battery has enough residual voltage left that the charge control, oil pressure indicator and engine fault indicator light up in starting key posi- tion I (operation) (see also chapter 5.2 HATZ instrument box, page 30). ▪ The operator must have a powerful build and must not have any medical restrictions.
  • Page 85 1B30E, 1B50E / 02 - Rev. 01 Faults NOTICE An emergency hand start is not possible if the fuel tank is empty. If the fuel tank has been run empty, the fuel system will need to be bled after being refilled using the electric fuel pump (see chapter 6.5 Venting the fuel system, page 37).
  • Page 86 Faults 1B30E, 1B50E / 02 - Rev. 01 Emergency hand start with recoil start Overview Standard (instrument box at- Option (external instrument tached on the engine) box) Starting key Oil pressure indicator Charge control Ignition lock Operation Recoil start Grip...
  • Page 87 1B30E, 1B50E / 02 - Rev. 01 Faults Diagram of starting procedure Procedure Step Activity Insert the starting key (1) all the way and turn to position "I". The oil pressure indicator and charge control light up. Assume a sturdy position. The surface you are standing on must not be slippery.
  • Page 88 Faults 1B30E, 1B50E / 02 - Rev. 01 Step Activity Pull the starting rope evenly and with increasing speed (do not tear at it jerkily) until the engine starts. Note: If the engine does not start, the starting process can be re- peated by performing steps 2–8.

  • Page 89: Storage And Disposal

    1B30E, 1B50E / 02 - Rev. 01 Storage and disposal Storage and disposal 10.1 Storing the machine Safety notes DANGER Danger to life from inhaling exhaust gases. Toxic engine exhaust gases can lead to loss of consciousness, and even death, in closed-off and poorly ventilated rooms.
  • Page 90 Storage and disposal 1B30E, 1B50E / 02 - Rev. 01 Storing the machine for a lengthy period Take the following measures if you intend to take the machine out of service for a lengthy period (3-12 months): Step Activity Drain the fuel tank until it is nearly empty and fill with FAME*- free fuel.

  • Page 91: Disposing Of The Machine

    1B30E, 1B50E / 02 - Rev. 01 Storage and disposal The brand new engine can normally be stored for up to 12 months. The pro- tection lasts up to approx. 6 months at very high humidity and in sea air. For storage periods of more than 12 months, please contact the nearest HATZ Service.

  • Page 92: Declaration Of Incorporation

    The manufacturer: Motorenfabrik Hatz GmbH & Co.KG Ernst-Hatz-Straße 16 94099 Ruhstorf a. d. Rott (Germany) hereby declares that the incomplete machine: product description: Hatz diesel engine Type designation and as of serial number: 1B20=10034; 1B20V=11124; 1B20R=14413 1B30=10129; 1B30V=11220; 1B30E=18204; 1B30VE=18303 1B40=11019;...

  • Page 93: Declaration Of The Manufacturer

    1B30E, 1B50E / 02 - Rev. 01 Declaration of the manufacturer Declaration of the manufacturer The following "Manufacturer's declaration of compliance with regulation (EU) 2016/1628" only applies to engines with an engine family designation in ac- cordance with chapter 1.5 (see next page).
  • Page 94 Hatz-Diesel 1.2. Commercial name(s) (if applicable): 1.3. Company name and address of manufacturer: Motorenfabrik Hatz GmbH & Co. KG, Ernst-Hatz-Str. 16, 94099 Ruhstorf a.d. Rott – 1.4. Name and address of manufacturer's authorised representative (if any): 1.5. Engine type designation/ engine family designation/ FT (*):...
  • Page 95 1B30E, 1B50E / 02 - Rev. 01 Declaration of the manufacturer The following explanation only applies for engines with engine type number 190 and an engine family designation as per section 1.5. For details on the engine type number, see 4.2.1 Engine serial number, page 24. The corre- sponding engine family designation is noted on the engine type plate (see chapter 4.2 Engine type plate, page 23).
  • Page 96 Motorenfabrik Hatz GmbH & Co. KG Ernst-Hatz-Str. 16 94099 Ruhstorf a. d. Rott Deutschland Tel. +49 8531 319-0 Fax. +49 8531 319-418 marketing@hatz-diesel.de www.hatz-diesel.com 0000 436 014 02 - 12.2021 Printed in Germany CREATING POWER SOLUTIONS.

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