Removing The Engine; Installing The Engine - Yamaha XV19SX(C) Service Manual

ET1D71019

REMOVING THE ENGINE

1. Loosen:
• Spacer bolt
NOTE:
Loosen the spacer bolt with the pivot shaft
wrench "1".
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
EAS23720

INSTALLING THE ENGINE

1. Install:
• Spacer bolt "1"
• Engine "2"
• Washer "3"
• Engine mounting bolt (rear lower side) "4"
• Engine mounting nut (rear lower side) "5"
• Engine mounting bolt (front lower side) "6"
• Engine mounting nut (front lower side) "7"
• Engine brackets (rear upper side) "8"
• Engine bracket bolts (rear upper side) "9"
• Engine bracket nuts (rear upper side) "10"
• Engine mounting bolt (rear upper side) "11"
• Engine mounting nut (rear upper side) "12"
• Engine bracket (left upper side) "13"
• Engine mounting bolts (left upper side) "14"
• Engine bracket bolts (left upper side) "15"
• Engine bracket (right upper side) "16"
• Engine mounting bolts (right upper side) "17"
• Engine bracket bolts (right upper side) "18"
NOTE:
• Lubricate the engine mounting bolt (front lower
side) threads and nut with engine oil.
• Apply locking agent (LOCTITE®) to the
threads of the engine mounting bolts (left up-
per side).
• Do not fully tighten the bolts and nuts.
2. Remove:
• Engine mounting nut (front lower side) "7"
1
5-15
ENGINE REMOVAL
3. Tighten:
• Spacer bolt "1"
Spacer bolt
18 Nm (1.8 m·kg, 13 ft·lb)
NOTE:
• Tighten the spacer bolt "1" to specification with
a pivot shaft wrench.
• When tightened, the spacer bolt should be flat
against the engine surface.
Pivot shaft wrench
90890-01485
Frame mount insert wrench
YM-01485
E
5
1
7
6
11
9
18
17
E
16
2
4. Tighten:
• Engine mounting nut (rear lower side) "5"
• Engine mounting nut (front lower side) "7"
• Engine bracket nuts (rear upper side) "10"
• Engine mounting nut (rear upper side) "12"
• Engine mounting bolts (left upper side) "14"
• Engine bracket bolts (left upper side) "15"
• Engine mounting bolts (right upper side) "17"
• Engine bracket bolts (right upper side) "18"
3
4
13 14
14
9
LT
8
15
8
12
10