Removing The Generator; Removing The Starter Clutch; Checking The Starter Clutch - Yamaha XV19SX(C) Service Manual

EAS24490

REMOVING THE GENERATOR

1. Remove:
• Generator rotor bolt "1"
• Washer
NOTE:
While holding the generator rotor "2" with the
sheave holder "3", loosen the generator rotor
bolt.
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
2. Remove:
• Generator rotor "1"
(with the rotor puller "2")
• Woodruff key
Rotor puller
90890-01080
Stator rotor puller
YM-01080-A
2
EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Starter clutch bolts
• Starter clutch
GENERATOR AND STARTER CLUTCH
NOTE:
While holding the generator rotor "1" with the
sheave holder "2", loosen the starter clutch
bolts.
EAS24570

CHECKING THE STARTER CLUTCH

3
1. Check:
2
• Starter clutch rollers
Damage/wear → Replace.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear → Replace the
defective part(s).
3. Check:
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
M MMM
a. Install the starter clutch gear "1" onto the
starter clutch and hold the generator rotor "2".
b. When turning the starter clutch gear clock-
wise "A", the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be replaced.
1
c. When turning the starter clutch gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
5-79
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
1
M MMM M M MMM M M MMM M
2
M MMM M M MMM M MMM