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Jackson MSC 10AB-N70 Installation And Operation Manual

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S6161-1L-FSE-010
0910-LP-113-0825
INSTALLATION AND OPERATION MANUAL FOR
JACKSON MSC
MODEL 10AB-N70 DISHWASHER
N00024-11-C-2111
JACKSON MSC, LLC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY 40906
STATEMENT A
APPROVED FOR PUBLIC RELEASE
DISTRIBUTION UNLIMITED.
PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND
APRIL 29, 2013

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Summary of Contents for Jackson MSC 10AB-N70

  • Page 1 S6161-1L-FSE-010 0910-LP-113-0825 INSTALLATION AND OPERATION MANUAL FOR JACKSON MSC MODEL 10AB-N70 DISHWASHER N00024-11-C-2111 JACKSON MSC, LLC. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY 40906 STATEMENT A APPROVED FOR PUBLIC RELEASE DISTRIBUTION UNLIMITED. PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND...
  • Page 2 APPROVAL AND PROCUREMENT RECORD APPROVAL DATA FOR: S6161-1L-FSE-010 TITLE OF MANUAL: Installation and Operation Manual for Jackson MSC Model 10AB- N70 Dishwasher APPROVAL AUTHORITY: Groton, CT Design Agent, Electric Boat Corporation, dtd April 29, 2013. CONTRACT SHIP QUANTITY QUANTITY BUILDING...
  • Page 3 Record of Alterations This manual reflects alterations occurring after April 29, 2013 as a result of the following: CHANGE NO. DEFICIENCY DESCRIPTION...
  • Page 4 Safety Summary GENERAL The following general environmental, safety, and occupational health (ESOH) notices supplement the specific warnings and cautions appearing elsewhere in this manual. They are recommended precautions that must be understood and applied during operation and maintenance of the equipment covered herein. Should situations arise that are not covered in the general or specific safety precautions, the commanding officer or other authority will issue orders as necessary to cover the situation.
  • Page 5 INDUSTRIAL HYGIENE Personnel must observe industrial hygiene requirements. Review requirements for appropriate engineering controls and personal protective equipment (PPE) with the ship's safety officer, or the maintaining activity's Industrial Hygiene department, to determine appropriate personal protective equipment and waste handling procedures. CONSUMABLE MATERIALS Consumable materials (cleaners, etc) are potential submarine atmosphere contaminants and may be toxic to personnel.
  • Page 6 MODEL 10AB –N70 TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS: MODEL 10AB-N70 ® Jackson MSC, LLC P.O. Box 1060, Hwy 25E Barbourville, KY USA 1.606.523.9795 SEPT. 10, 2012 www.jacksonmsc.com P/N 07610-003-97-40...

  • Page 7: Manufacturers Warranty

    TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
  • Page 8 Revision Revision Made By Applicable ECNs Details Letter Date...
  • Page 9 TABLE OF CONTENTS Specifications Instructions Maintenance Parts Section Appendix A, DEMA Nitro Warewash Dispenser Page A-1...
  • Page 10 Technical Manual (07610-003-97-40) MACHINE DIMENSIONS 19 in. RINSE AID INLET 1/4" NPT 17 in. 5 in. INLET WATER CONNECTION DRAIN 1 " 1/2” NPT WATER PRESSURE REGULATOR, 1/2" NPT 18 in. Ø0.53 x 4PLCS. 7 in. 3 in. DRAIN 1-1/2” ...
  • Page 11 Technical Manual (07610-003-97-40) Operating Parameters Model Designation: 10AB-N70 Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour 1215 Tank Capacity (gallons): Wash Tank Rinse Tank Electrical Loads (as applicable): Wash Motor HP Rinse Heater KW (Total) 13.4kW @ 254V NOTE: Always refer to the machine data plate for specific electrical and water requirements.
  • Page 12 The electrical configurations of the machines are as follows: Available Electrical Characteristics:  440 volt, 60 Hz, Three phase 10AB-N70 with 13.4 kW Rinse Heater Wash Drive Rinse Volts Phase...
  • Page 13 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and the machine for damage. A damaged container may be an indication there is possible damage to the product. If there is any type of dam- age to both the container and the unit, DO NOT THROW AWAY THE CONTAINER.
  • Page 14 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) CONNECTING THE DRAIN LINE: The drain for the unit is a gravity discharge drain. All piping to the machine drain must be a minimum 1-1/2” NPT AND SHALL NOT BE REDUCED. ELECTRICAL POWER CONNECTIONS: All electrical connections are to be made in accordance with ap- plicable portions of local, state, territorial and national codes.
  • Page 15 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) Ø0.53 x 4PLCS. FRONT OF MACHINE 7.00 3.00  874 x 3 PLCS. MACHINE MOUNTED JUNCTION BOX 19.00 ELECTRICAL KNOCKOUTS LOCATED ON BOTTOM OF JUNCTION BOX NOTE: USE DIMENSIONS FOR NOTE: USE DIMENSIONS FOR FOOT MOUNTING HOLE FOOT HOLE MOUNTING LOCATIONS...
  • Page 16 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL OPENINGS 7/8” dia. WATER INLET 1/2” NPT 1-1/2” NPT DRAIN CONNECTION RINSE AID INLET 1/4” NPT DETAIL B RINSE TEMPERTURE PROBE INLET (SEE BELOW) DETAIL A NOTE: RINSE TEMPERATURE PROBE CONNECTION TO BE MADE DURING INSTALLATION.
  • Page 17 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) WASH TEMPERATURE PROBE INLET (SEE NOTE) DETAIL A NOTE: WASH TEMPERATURE PROBE CONNECTION TO BE MADE DURING INSTALLATION. FRONT DRESS PANEL MUST BE REMOVED TO MAKE CONNECTION. SEE BELOW ON REMOVAL OF DRESS PANEL. Page Created: 09-10-2012 Revised: N/A...
  • Page 18 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) CYCLE LIGHT (RED) FRONT OF REMOTE CONTROLLER BACK OF REMOTE CONTROLLER HEATER LIGHT (RED) AUTOMATIC MANUAL WASH RINSE MASTER START & FILL HEATER WASH RINSE WASH RINSE PRESSURE PRESSURE TEMPERATURE TEMPERATURE RINSE AND WASH PRESSURE HOLES TO BE CONNECTED TO REMOTE CONTROLLER DURING INSTALL.
  • Page 19 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) SIDE OF REMOTE CONTROLLER FRONT OF REMOTE CONTROLLER 11.855 8.375 10.875 6.3125 MANUAL AUTOMATIC RINSE WASH MASTER START & FILL 16.100 12.500 9.000 HEATER 16.100 10.00 HOLE FOR IMCOMING POWER CONNECTIONS MOUNTING HOLES 1-1/8” dia. 0.40 dia.
  • Page 20 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) HOLE FOR INCOMING POWER 1.15” dia. DETAIL B GROUND LUG 2 TERMINAL BOARD 1 GROUND LUG 1 1.15” dia. HOLE FOR WIRING BETWEEN REMOTE CONTROLLER AND DETAIL A DISHMACHINE Page Created: 09-10-2012 Revised: N/A...
  • Page 21 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL CONNECTION POINTS FOR REMOTE CONTROLLER LEGEND TERMINAL BLOCK (REMOTE CONTROLLER) TERMINAL BLOCK (DISHMACHINE TERMINAL BOX) INCOMING POWER CONNECTION POINTS TO ( TB2 ) TERMINAL POINT 6 ( BLK ) TO ( TB2 ) TERMINAL POINT 4 ( BLK ) TO ( TB2 ) TERMINAL POINT 2 ( BLK ) TB 1 TO ( TB2 ) TERMINAL POINT 14 ( RED )
  • Page 22 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL CONNECTION POINTS FOR TERMINAL BOX (TB2) TERMINAL BOX (TB2) LEGEND TERMINAL BLOCK (REMOTE CONTROLLER) TERMINAL BLOCK (DISHMACHINE TERMINAL BOX) NOTE: ELECTRICAL CONNECTIONS TO BE MADE DURING INSTALL. USE 14 AWG WIRE FOR CONNECTIONS BETWEEN THE TERMINAL BOX (TB2) AND REMOTE CONTROLLER.
  • Page 23 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL CONNECTION POINTS FOR CHEMICAL DISPENSING SYSTEMS TB1 IS LOCATED IN THE REMOTE CONTROLLER. ILLUSTRATION BELOW DEPICTS TB1 WITH CHEMICAL CONNECTION POINTS ONLY TB 1 RINSE SIGNAL INLET RINSE SIGNAL RETURN REMOTE CONTROLLER WASH SIGNAL INLET WASH SIGNAL RETURN Page Created: 09-10-2012 Revised: N/A...
  • Page 24 Technical Manual (07610-003-97-40) INSTALLATION INSTRUCTIONS (CONTINUED) THE ILLUSTRATION BELOW DEPICTS DIMENSIONS REQUIRED FOR MOUNTING 10AB-N70 TO A DISH TABLE. THE DIMENSIONS WOULD ALLOW THE DISH TABLE TO REST ALONG THE EDGE OF THE WASH TUB OF THE MACHINE. Hole is clearance for Hood Support Assembly 1-7/8”...
  • Page 25 Technical Manual (07610-003-97-40) OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following:  The overflow strainer is installed  Wash arms and Rinse arms are tightly secured to manifolds  That the rinse arm end caps are tight. ...
  • Page 26 Technical Manual (07610-003-97-40) OPERATION INSTRUCTIONS (CONTINUED)  Verify the overflow strainer has not became clogged. Keeping it free of soil and debris allows for much better flow of water through the machine and prevents any sort of redeposit issues.  Water pressure.
  • Page 27 Technical Manual (07610-003-97-40) DELIME INSTRUCTIONS To proceed with the delime operation, fill the dish-machine and the correct amount of delime solution as recommended by the manufacturer of the chemicals. The tank capacities of the machine can be found on the specifications page of this manual. After the chemicals are added, perform the following steps: 1.

  • Page 28: Troubleshooting

    Technical Manual (07610-003-97-40) TROUBLESHOOTING WARNING: INSPECTION, TESTING AND REPAIR OF ELECTRICAL EQUIPMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. MANY OF THE TESTS REQUIRE THAT THE UNIT HAVE POWER TO IT USE EXTREME CAUTION WHEN AND LIVE ELECTRICAL COMPONENTS BE EXPOSED. SERVICING THE MACHINE.
  • Page 29 Technical Manual (07610-003-97-40) TROUBLESHOOTING (CONTINUED) PROBLEM POSSIBLE CAUSE REMEDY Hood binding does not open and 1. Hood misaligned due to loose hood support pipe nut. 1. Tighten nut at union. close freely. 2. Teflon washer on hood between inner and outer hood 2.
  • Page 30 Technical Manual (07610-003-97-40) SERVICE INSTRUCTIONS FOR WASH MANIFOLD ASSEMBLY NOTE: REFER TO PAGE 37 FOR ILLUSTRATION OF WASH MANIFOLD ASSEMBLY 1. Shut off power to the dish-machine. Turn master switch to off position. 2. Open door and drain machine by lifting overflow strainer. 3.
  • Page 31 Technical Manual (07610-003-97-40) SERVICE INSTRUCTIONS FOR THE TIMER GENERAL DESCRIPTION: The timer is a self-contained (frame mounted) timer of the repeating cycle type. It is mounted on the control panel of the control box, to control the automatic functions of the machine. It consists of a clock motor which operates on 60 cycle AC, 120 VAC.
  • Page 32 Technical Manual (07610-003-97-40) SERVICE INSTRUCTIONS FOR WASH PUMP INSTALLING NEW SEAL IN WASH PUMP Remove the four bolts holding pump to the machine. Hold shaft and rotate impeller counterclockwise to unscrew and remove. Be careful not to damage shaft. Remove the three screws holding retainer ring to the pump housing. Press out shaft and bearings by pushing against threaded end of the shaft.
  • Page 33 Technical Manual (07610-003-97-40) SERVICE INSTRUCTIONS FOR INCOMING WATER SOLENOID VALVE DISASSEMBLY: The valve may be taken apart by unscrewing the valve bonnet from the valve body. After unscrewing, carefully lift off the valve bonnet. Do not drop the plunger. The o-ring and diaphragm can now be lifted out.
  • Page 34 Technical Manual (07610-003-97-40) FUNCTION OF SWITCHES & INDICATING LIGHTS MASTER SWITCH: The switch interrupts all power going to the control circuit, this means that all switches on remote controller are inoperable until master switch is turned “on”. START SWITCH: This switch controls the timer motor through two circuits (see electrical diagram) it is a three-position switch, up position = start, middle position = off, down position = start.
  • Page 35 Technical Manual (07610-003-97-40) FUNCTION OF SWITCHES, CIRCUIT BREAKER & INDICATING LIGHTS (CONTINUED) If a switch is found to be defective, replacement can be achieved by placing the new switch next to the old one. To make sure the new switch is not upside down, line it up with the keyways. Transfer wires one at a time to the new switch.
  • Page 36 Technical Manual (07610-003-97-40) PARTS SECTION: CONTROL BOX COMPONENTS THE ILLUSTRATION TO THE LEFT DEPICTS COMPONENTS OF THE REMOTE CONTROLLER WITH CONTROL COVER. PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED THE ILLUSTRATION TO THE RIGHT DEPICTS COMPONENTS OF THE REMOTE CONTROLLER WITHOUT CONTROL COVER.
  • Page 37 Technical Manual (07610-003-97-40) PARTS SECTION: CONTROL BOX COMPONENTS (CONTINUED) Item QTY Description Part Number W-CONTROL BOX 05700-003-93-10 W-GAUGE BOX 05700-003-97-92 W-CONTROL BOX BRACKET 05700-003-95-04 W-CONTROL BOX COVER 05700-003-97-93 DECAL 07610-003-97-40 F-PLATE, CONTROL BOX COVER 05700-002-54-54 DIN RAIL 05700-002-16-00 F-CHANNEL, MOUNTING TERMINAL BLOCK 12.5” LONG 05700-003-95-26 BLOCK, A.B 1492-CA1 TERMINAL 05940-500-11-05...
  • Page 38 Technical Manual (07610-003-97-40) PARTS SECTION: HOOD ASSEMBLIES O-RING PART NUMBER (05330-400-03-08) LOCATED INSIDE OF UNION LOCATED BETWEEN INNER AND OUTER HOODS PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED Page Created: 09-10-2012 Revised: N/A...
  • Page 39 Technical Manual (07610-003-97-40) PARTS SECTION: HOOD ASSEMBLIES (CONTINUED) Item Description Part Number WASHER, PHENOLIC 2.5 DIA. x 3/16 THICK 05311-369-02-00 WASHER, HOOD 05311-179-01-00 F-WASHER 05700-000-29-69 GASKET, 2” O.D. x 1 1/2” x 1/16” 05330-200-23-00 O-RING 05330-400-03-08 PLUG, 1/4 PLATED 05700-002-61-00 SA-SUPPORT, UNPLATED HOOD NAVY ASSY.
  • Page 40 Technical Manual (07610-003-97-40) PARTS SECTION: RINSE ARM ASSEMBLY NOTE: UPPER AND LOWER RINSE ARMS ARE THE SAME. Item QTY Description Part Number ASSEMBLY, RINSE HEAD (COMPLETE, WITH ALL ITEMS 05700-000-28-68 PICTURED ABOVE) PLUG, RINSE ARM 04730-609-04-00 WASHER, NYLATRON 5311-369-08-00 BUSHING, RINSE HEAD 05700-000-28-65 RING, RETAINING S/S 5340-112-02-11...
  • Page 41 Technical Manual (07610-003-97-40) PARTS SECTION: TUB ASSEMBLY RACK SUPPORT INTAKE STRAINER PART# 05700-000-13-43 PART# 04730-017-15-10 FRONT SHROUD PART# 05700-003-94-41 MOUNTING HARDWARE: BOLT, 5/16-18 x 1” PART# 05305-275-06-00 (3 EACH) WASHER, 5/16 PART# 5311-175-01-00 (3 EACH) RINSE FEED CASTING PART# 09515-300-16-47 BOLTS, 5/16-18 x 1”...
  • Page 42 Technical Manual (07610-003-97-40) PARTS SECTION: WASH PUMP ASSEMBLY DETAIL A PULLEY CONNECTS TO WASH PUMP MOTOR PLEASE REFER TO THE PARTS LIST ON THE V-BELT, PART # 03030-200-05-21 NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED Page Created: 09-10-2012 Revised: N/A...
  • Page 43 Technical Manual (07610-003-97-40) PARTS SECTION: WASH PUMP ASSEMBLY (CONTINUED) Item QTY Description Part Number PULLEY, 5/8” BORE x 2-1/2” OD 03020-300-01-69 IMPELLER 05700-000-18-25 SEAL, CERAMIC 05330-300-02-27 PUMP HOUSING GASKET 05330-200-03-06 SEAL, CRANE 05330-300-09-27 BEARING 03110-100-01-24 WASHER, PHENOLIC 05311-369-01-00 LOCKWASHER, SPLIT 5/16 S/S 05311-275-01-00 SHAFT, PUMP 05700-000-23-39...
  • Page 44 Technical Manual (07610-003-97-40) PARTS SECTION: INLET PLUMBING ASSEMBLY WATER HAMMER ARRESTOR KIT PLEASE REFER TO THE PARTS LIST ON THE NEXT PAGE FOR PART NUMBERS AND QUANTITIES REQUIRED KIT PART NUMBER: 05700-002-64-67 Page Created: 09-10-2012 Revised: N/A...
  • Page 45 Technical Manual (07610-003-97-40) PARTS SECTION: INLET PLUMBING ASSEMBLY (CONTINUED) Item QTY Description Part Number ELBOW, 1/2” 90 DEGREE 04730-406-01-01 VACUUM BREAKER 1/2” 04820-300-07-00 VACUUM BREAKER REPAIR KIT 6401-003-06-23 REGULATOR, WATTS 1/2 04820-100-04-07 DIAPHRAGM AND O-RING KIT 04810-200-03-18 PLUNGER AND SPRING KIT 04810-200-09-18 FITG, 1/8 MALE 04730-212-08-02...
  • Page 46 Technical Manual (07610-003-97-40) PARTS SECTION: WASH MANIFOLD ASSEMBLY Item QTY Description Part Number W– WASH MANIFOLD 10AB-N70 05700-003-97-96 WASH HEAD, BOTTOM 05700-000-10-36 BEARING, BALL (1/4 S/S) 03110-100-03-24 (11 BALL BEARINGS BETWEEN ITEMS 1 AND 4) (23 BALL BEARINGS BETWWEEN ITEMS 1 AND 2)
  • Page 47 Technical Manual (07610-003-97-40) PARTS SECTION: HEATERS AND BOOSTER TANK COMPONENTS DETAIL A ITEM QTY Description Part Number HEATERS, 4.47kW @ 254V 04540-003-93-91 RINSE THERMOSTAT 05930-003-13-65 NUT, LOCK 6-32 05310-373-03-00 FITTING, 1/4” BRASS (USED ON THREMOSTAT BULB) 05310-924-02-05 HEATER BUS BAR 05700-000-24-36 BOLT, 10-32 x 1/2”...
  • Page 48 Technical Manual (07610-003-97-40) PARTS SECTION: MISCELLANEOUS COMPONENTS PLUMBING, BOOSTER TANK OUTLET (GOES BETWEEN BOOSTER TANK AND HOOD SUPPORT) PART# 05700-003-95-35 DRAIN PLUMBING PART# 05700-003-96-55 RING, RETAINING PART# 05340-112-01-11 (NOT SHOWN) INTERNAL VACUUM BREAKER ASSEMBLY PART# 05700-001-10-72 HOOD SUPPORT BRACKET PART # 05700-000-27-55 HARDWARE FOR MOUNTING HOOD SUPPORT: FLAT HEAD BOLT 1/4-20 x 1/2”...
  • Page 49 Technical Manual (07610-003-97-40) PARTS SECTION: DISH RACKS RACK GLASSWARE, NO PEGS PART# 07320-100-13-01 RACK DISHWARE, WITH PEGS PART# 07320-100-09-01 Page Created: 09-10-2012 Revised: N/A...
  • Page 50 Technical Manual (07610-003-97-40) PARTS SECTION: SPARE PARTS KIT (06401-003-98-41) NOTE: PARTS KIT IS INCLUDED WITH DISH-MACHINE Item QTY Description Part Number ASSEMBLY, IMPELLER (INCLUDES CERAMIC SEAL 05330-300-02-27) 05700-000-61-96 BEARING 03110-100-01-24 THERMOMETER, 160” CAPILLARY 06685-003-94-88 RINSE THERMOSTAT 05930-003-13-65 FITTING, 1/4” BRASS (USED ON THERMOSTAT BULB) 05310-924-02-05 Page Created: 09-10-2012 Revised: N/A...

  • Page 51: Electrical Schematic

    Technical Manual (07610-003-97-40) ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC (440 VOLT, 60 HZ, 3 PHASE) CONTROL TRANSFORMER (T1) HEATERS LEGEND MTR- WASH PUMP MOTOR 1/3 HP MC– MOTOR CONTACTOR HC– HEATER CONTACTOR HEATERS– 4.47 KW T1– TRANSFORMER 1SW– HEATER TOGGLE SWITCH 2SW– MASTER TOGGLE SWITCH 3SW–...
  • Page 52 R.M.I. NO: PART TO BE FREE FROM ALL BURRS AND SHARP EDGES THIS PRINT IS THE PROPERTY OF JACKSON MSC LLC., AND IS SUBJECT TO RECALL AND DO NOT SCALE DRAWING RETURN ON DEMAND. ANY USE, DISCLOSURE, REPRODUCTION, DUPLICATION, TRACING,...
  • Page 53 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS ALABAMA CALIFORNIA P & D APPLIANCE GCS SERVICE INC. 4220-C ROSEVILLE ROAD PHILADELPHIA, PA JONES-McLEOD APPLIANCE BARKERS FOOD MACHINERY NORTH HIGHLANDS, CA (215)925-6217 SERVICES 95660 800-441-9115 1616 7TH AVE. NORTH 5367 SECOND STREET (916) 974-2772 FAX: (215) 925-6208 BIRMINGHAM, AL 35203...
  • Page 54 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS JONES-McLEOD APPLIANCE SVC HAWAII INDIANA CERTIFIED SERVICE CENTER 854 LAKESIDE DRIVE 1051 GOODWIN DRIVE MOBILE, AL 36693 FOOD EQMT. PARTS & GCS SERVICE INC. LEXINGTON, KY 40505 (251) 666-7278 SERVICE CO. INDIANAPOLIS, IN (606) 254-8854 800-237-9859 300 PUUHALE RD.
  • Page 55 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS EMR SERVICE DIVISION MICHIGAN GCS SERVICE INC. NEW HAMPSHIRE 106 WILLIAMSPORT CIRCLE ST. LOUIS, MO SALISBURY, MD 21804 GCS SERVICE INC. (314) 638-7444 GCS SERVICE INC. (410) 543-8197 LIVONIA, MI 800-284-4427 CHELSEA, MA 888-687-8080 (248) 426-9500 FAX: (314) 638-0135...
  • Page 56 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS B.E.S.T. INC. AUTHORIZED APPLIANCE OHIO OREGON 3003 GENESEE STREET SERVICECENTER BUFFALO, NY 14225 904 S. MARSHALL ST. CERTIFIED SERVICE CENTER RON'S SERVICE (716) 893-6464 WINSTON-SALEM, NC 27403 890 REDNA TERRACE 16364 SW 72ND AVE 800-338-5011 (336) 725-5396 CINCINNATI, OH 45215...
  • Page 57 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS RHODE ISLAND WHALEY FOODSERVICE REPAIRS GCS SERVICE INC. GCS SERVICE INC. 4740-A FRANCHISE STREET HOUSTON, TX VIRGINIA BEACH, VA GCS SERVICE INC. N. CHARLESTON, SC 29418 (713)785-9187 (757) 464-3500 EAST PROVIDENCE, RI (843) 760-2110 800-868-6957 800-476-4278 (401) 434-6803...
  • Page 58 Technical Manual (07610-003-78-18) MAINTENANCE & REPAIR CENTERS GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548 (800) 624-2117 FAX: (303) 761-5561 johns@hawkinscommercial.com METRO APPLIANCE SERVICE...
  • Page 59 APPENDIX A DEMA Nitro Warewash Dispenser                                                                  ...
  • Page 60     Table of Contents   Part 1 Nitro Warewash Dispenser User’s Manual Part 2 Solid Rinse Bowl Installation Instructions Part 3 Viking Bowl Installation Instructions Part 4 Nitro Warewash Dispenser Training Manual...
  • Page 61 Part 1 Nitro Warewash Dispenser User’s Manual...
  • Page 62 DEMA Nitro Ware Wash Chemical Dispensing Overview The DEMA® Nitro is a digital ware wash dispenser designed to dispense cleaning chemicals into ware wash and dish machines. The unit is triggered by a ware wash machine. The Nitro is programmed via the front panel. Warnings Installation of DEMA products must meet all applicable electrical codes and regulations established by national, city, county, parish, provincial or other agencies.
  • Page 63 Packing List X = included in kit Part Number Description 904.8T RINSE CHECK VALVE ¼” OD TEFLON BALL 80.55 LIQUID DETERGENT FEED INJECTION ELBOW 81.312.1 SPLIT PICK UP TUBE STIFFENER 25.68.20 20 FT ¼” OD LDPE TUBING C.12B CONDUCTIVITY CELL 100.12.SV1 VINYL RINSE TUBING 58.5...
  • Page 64 Replacement Parts List 81.316.6 NITRO/NITRO EXPRESS O.ADC NITRO/NITRO EXPRESS DETERGENT VALVE CONVERSION SANITIZER PUMP WITH TUBING AND REPLACEMENT KIT AND ACCESORIES 58.104.2 – J.G. ELBOW FITTING Model shown is of an N.LL.TA KIT NO. DESCRIPTION 81.316.1 NITRO/NITRO EXPRESS POWER SUPPLY REPLACEMENT KIT 81.316.12 NITRO CONTROL BOARD REPLACEMENT 81.316.4...
  • Page 65 Installation WARNING: INSTALLATION OF DEMA PRODUCTS MUST MEET ALL APPLICABLE ELECTRICAL CODES AND REGULATIONS ESTABLISHED BY NATIONAL, CITY, COUNTY, PARISH, PROVINCIAL OR OTHER AGENCIES. IT IS POSSIBLE THAT ELECTRICAL CODES AND REGULATIONS REQUIRE THAT A CERTIFIED ELECTRICAL CONTRACTOR OR ENGINEER PERFORM THE ELECTRICAL INSTALLATION.
  • Page 66 The following steps will help to insure the proper wiring of the unit. The unit should be triggered to power on from the dish machine that it is being used in conjunction with. DEMA Engineering does not recommend powering the unit separately from the dish machine.
  • Page 67 Initial Programming The programming of this unit is done through the control board, display, and buttons on the front of the unit. Programming of the unit is as follows: Company Name Press and hold “Enter” Button for 3 Seconds until backlight comes on Press Language English, Spanish, French, Portuguese...
  • Page 68 Modify Programming When modifying the programming of the unit. Use the flow chart below for modifications. The menus change slightly when modifying the programming. Company Name Press and hold “Enter” Button for 3 Seconds until backlight comes on Press Language English, Spanish, French, Portuguese Press Rack Count...

  • Page 69: Product Warranty

    Troubleshooting (Some models may not include all items listed below) Symptom Probable Cause Remedy No power is being supplied 1. Trigger Cables connected to the wrong 1. Check wiring diagram for proper connection and to the unit place on the machine. contact dish machine manufacturer for correct trigger placement.
  • Page 70 Part 2 Solid Rinse Bowl Installation Instructions...

  • Page 71: Installation Instructions

    DEMA 581-RB SOLID RINSE BOWL INSTALLATION INSTRUCTIONS All hardware required for installation is included with unit per individual order. No brackets or other hardware necessary. NOTE: ALL WORK SHOULD BE DONE IN A NEAT WORKMANSHIP MANNER AND ADHERE TO ALL APPLICABLE PLUMBING CODES.
  • Page 72 DEMA 581-RB SOLID RINSE BOWL INSTALLATION INSTRUCTIONS The detergent dispenser may call for the detergent numerous times after the reservoir is full, but no more product will be dissolved until the LCS senses that more is needed. ELECTRIC AL CON NECTION PART NO.
  • Page 73 DEMA 581-RB SOLID RINSE BOWL INSTALLATION INSTRUCTIONS PART NO. DESCRIPTION PART NO. DESCRIPTION 61-93 Vacuum Breaker ¼” (Brass) 58-9 O-Ring Only (EP) 58-54-4 Compression Elbow (Brass) 58-28 Spring 58-53-8 Compression Fitting (Brass) 58-113-1 Ball (Teflon) 58-2 Vacuum Breaker w/J.G. (Plastic) 44-116-2 #8 Screw 58-1...
  • Page 74 DEMA 581-RB SOLID RINSE BOWL INSTALLATION INSTRUCTIONS PART NO. DESCRIPTION 41-9-5-3 Solenoid Coil 41-41 Nylon Washer 63-46 Screw #8-18 X 1/2” Lg. (2 Req’d) 41-62-2 Screw #8-18 X 3/8” Lg. 41-39 Flange 41-7-25 Enclosing Tube (Stainless) 41-34 Spacer Ring 41-1-8 Kick-Off Spring 41-10-11 Plunger...
  • Page 75 Part 3 Viking Bowl Installation Instructions...
  • Page 76 DEMA 5800V & 5800V.B VIKING BOWL INSTALLATION INSTRUCTIONS Choose a location on the wall that will allow gravity feed of the chemical to the dish machine. You don't want to be more than 5' from the bottom of the Viking Bowl to the bulkhead fitting in the dish machine tank wall. The 5/8" I.D. clear PVC tubing from the Bowl should run down to the injection point.
  • Page 77 VIKING BOWL PARTS LIST ITEM DEMA PART DESCRIPTION VIKING PART NO. SPRAY ARM WITH BRASS PLUG 58.300 VOA INTPLUG V80 STAINLESS STEEL BALL 58.301 CHA VKBSSBL 000 MPT FITTING WITH O-RING 58.302 VOA NY11MPT V81 ¼” JACO NUT W/ RING & FERRULE 58.303 CHA 1/4JACP 000 PLATED BRASS COLLAR...
  • Page 78 Part 4 Nitro Warewash Dispenser Training Manual...
  • Page 79 Nitro bridges the gap between compact basic dispensers and large feature full dispensers too bulky for smaller kitchen environments – Probe or probeless operation from the same unit – Pre-wired power supply – Password protected digital programming – Multi-lingual display –...
  • Page 80 Nitro Features • 100-260VAC 50/60Hz main power (constant power) • 24-480VAC trigger signals • Detergent pump output 6 oz./min (180ml / min) • Rinse pump output 1.3 oz./min (40ml / min)
  • Page 81 Nitro Button Functions SANITIZER EXIT button PRIME button exits the primes programming sanitizer and and moves moves cursor cursor right in left in programming programming ENTER button Rinse Prime enters / UP arrow programming primes rinse and accepts values entered increases value or moves cursor...
  • Page 82 Idle Screen & Priming • Idle / Default screen shown when unit is not being programmed • Unit will return to this screen during long periods of no button activity • Press and hold any prime button to prime each pump...
  • Page 83 Language Screen- English • Press ENTER to modify language • Use UP & DOWN arrows to select between 4 languages – English, Spanish, Portuguese and French • Press ENTER to select desired language • Press DOWN arrow for Rack Count screen...
  • Page 84 Rack Count • Displays number of rack counts registered • Rack counts are generated by rinse length in conveyor mode or machine operations in door mode • Press DOWN arrow for Information screen...
  • Page 85 Information Screen • Displays the following information • DET – P = Probeless mode – C = Concentration mode • SP – Not applicable for probeless mode – Detergent set point in concentration mode • Input – Actual probe reading •...
  • Page 86 New Program • Create new program • Can be for either door or conveyor machine types and probeless or concentration mode • Press ENTER to create new program...
  • Page 87 Concentration Mode – Detergent Control Mode • Press ENTER to modify setting • Use UP or DOWN arrows to change between probeless or concentration • Press ENTER when concentration is displayed • Press DOWN arrow to advance to machine type...
  • Page 88 Concentration Mode - Machine Type • Press ENTER to modify setting • Use UP or DOWN arrows to change between conveyor and door • Press ENTER when desired machine type is displayed • Press DOWN arrow to advance to trigger mode...
  • Page 89 Concentration Mode – Trigger Mode • Press ENTER to modify setting • Use UP or DOWN arrows to change between Detergent/Rinse, Detergent Only or Rinse Only • Press ENTER when desired mode is displayed • Press DOWN arrow to advance to concentration set point...
  • Page 90 Concentration Mode – Concentration Set Point • Press ENTER to modify setting • Use UP & DOWN arrows to adjust concentration set point • Press ENTER when desired setting is displayed • Press DOWN arrow to advance to feed rate...
  • Page 91 Concentration Mode – Feed Rate • Controls how quickly set point is reached, high feed rate can lead to over shooting – 5 is a good starting point • Press ENTER to modify setting • Use UP & DOWN arrows to adjust feed rate •...
  • Page 92 Concentration Mode – Feed Limit • Limits the amount of time that the detergent pump will run without reaching set point • Press ENTER to modify setting • Use UP & DOWN arrows to adjust feed limit in minutes and seconds •...
  • Page 93 Concentration Mode - Alarm Delay • Amount of time before detergent alarm sounds • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting (minutes / seconds) • Press ENTER when desired setting is displayed •...
  • Page 94 Concentration Mode - Alarm Volume • Sets volume of audible detergent alarm • Press ENTER to modify setting • Use UP or DOWN arrows to adjust volume • Press ENTER when desired volume is reached • Press DOWN arrow to advance to rinse speed...
  • Page 95 Concentration Mode - Rinse Speed • Adjust rinse pump speed • Press ENTER to modify setting • Use UP & DOWN arrows to adjust rinse speed • Press ENTER when desired speed is displayed • Press DOWN arrow to advance to rinse length...
  • Page 96 Concentration Mode – Rinse Delay • For door machine only • Delays rinse pump activation up to 15 seconds • Press ENTER to modify setting • Use UP & DOWN arrows to adjust rinse delay • Press ENTER when desired rinse delay is displayed •...
  • Page 97 Concentration Mode - Rinse Length • For conveyor machine type only • Rinse length should match the amount of rinse time per rack • Allows Nitro to count racks on a conveyor machine • Use UP & DOWN arrows to adjust rinse length •...
  • Page 98 Concentration Mode - Sanitizer Speed • Adjust sanitizer pump speed • Press ENTER to modify setting • Use UP & DOWN arrows to adjust sanitizer speed • Press ENTER when desired speed is displayed • Press DOWN arrow to advance to company name •...
  • Page 99 Probeless Mode - Detergent Control Mode • Press ENTER to modify setting • Use UP or DOWN arrows to change between probeless or concentration • Press ENTER when desired mode is displayed • Press DOWN arrow to advance to machine type...
  • Page 100 Probeless Mode - Machine Type • Press ENTER to modify setting • Use UP or DOWN arrows to change between conveyor and door • Press ENTER when desired machine type is displayed • Press DOWN arrow to advance to trigger mode...
  • Page 101 Probeless Mode – Trigger Mode • Press ENTER to modify setting • Use UP or DOWN arrows to change between Detergent/Rinse, Detergent Only or Rinse Only • Press ENTER when desired mode is displayed • Press DOWN arrow to advance to recharge time...
  • Page 102 Probeless Mode - Recharge Time • The “top off” or subsequent detergent feeds after initial new tank detergent feed • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting (minutes & seconds) • Press ENTER when desired setting is displayed •...
  • Page 103 Probeless Mode - Dwell Time • For conveyor machine type only • Amount of time between initial and subsequent recharges • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting (minutes / seconds) • Press ENTER when desired setting is displayed •...
  • Page 104 Probeless Mode -Dead Cycles • For door machine type only • The number of machine operations that will not get a subsequent recharge • Press ENTER to modify setting • Use UP & DOWN arrows to adjust number of cycles between recharges •...
  • Page 105 Probeless Mode -Initial Charge • The time the detergent will dispenser for a new tank of water • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting (minutes / seconds) • Press ENTER when desired setting is displayed •...
  • Page 106 Probeless Mode - Charge Clock • For conveyor machine type only • Allows dispenser to provide initial charge after a defined period of time without trigger signals • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting (hours / minutes) •...
  • Page 107 Probeless Mode –Charge Activate • For door machine type only • Allows the dispenser to recognize machine fill versus rinse cycle • Trigger mode must be set to “Rinse Only” • Press ENTER to modify setting • Use UP & DOWN arrows to adjust time setting •...
  • Page 108 Probeless Mode - Rinse Speed • Press ENTER to modify setting • Use UP & DOWN arrows to adjust rinse speed • Press ENTER when desired speed is displayed • Press DOWN arrow to advance to rinse length (conveyor mode) or sanitizer speed (door mode)
  • Page 109 Probeless Mode - Rinse Length • For conveyor machine type only • Rinse length should match the amount of rinse time per rack • Allows Nitro to count racks on a conveyor machine • Use UP & DOWN arrows to adjust rinse length •...
  • Page 110 Probeless Mode - Sanitizer Speed • Press ENTER to modify setting • Use UP & DOWN arrows to adjust sanitizer speed • Press ENTER when desired speed is displayed • Press DOWN arrow to advance to company name...
  • Page 111 Company Name • Up to 16 characters • Press ENTER to modify setting • Use LEFT & RIGHT arrows to move between characters • Use UP & DOWN arrows to at adjust each character • Press ENTER when desired name is displayed •...
  • Page 112 Rack Count • Displays number of rack counts registered • Rack counts are generated by rinse length in conveyor mode or machine operations in door mode • Press ENTER to reset and follow on-screen instructions • Press DOWN arrow to advance to enter code...
  • Page 113 Enter New Code • Access Code gains access to system programming setup • Press ENTER to modify access code...
  • Page 114 Enter Program Code • Use SANITIZER button to move cursor left and EXIT button to move cursor right • Use UP & DOWN arrows to change digit in each position • Press ENTER when access code is displayed • Note: Default value out of box is 0000...
  • Page 115 Accept Program Code • Press EXIT to accept new access code • Press any other button to reject new access code...
  • Page 116 • Press EXIT to leave programming mode or use UP & DOWN arrows to navigate to other screens to make changes...