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Jackson MSC JP-24BPNSU Technical Manual

Dishwashing machine 460 volt - 60 hertz - 3 phase
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DISHWASHING MACHINE
JP-24BPNSU
TECHNICAL MANUAL
460 VOLT - 60 HERTZ - 3 PHASE
HIGH TEMPERATURE SANITIZING
UNDERCOUNTER UNIT
DESCRIPTION, OPERATION, INSTALLATION
AND MAINTENANCE INSTRUCTIONS
Visit Jackson on the Internet at:
www.jacksonmsc.com
June 22, 2000
P/N 7610-002-38-50

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  • Page 1 DISHWASHING MACHINE JP-24BPNSU TECHNICAL MANUAL 460 VOLT - 60 HERTZ - 3 PHASE HIGH TEMPERATURE SANITIZING UNDERCOUNTER UNIT DESCRIPTION, OPERATION, INSTALLATION AND MAINTENANCE INSTRUCTIONS Visit Jackson on the Internet at: www.jacksonmsc.com June 22, 2000 P/N 7610-002-38-50...
  • Page 2 THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main- tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period.
  • Page 3 432100007 REMARKS: DATE: CERTIFICATION: IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBER DLA-400-90- M-1376 FOR DISHWASHING MACHINE, MODEL JP-24BPNSU, HAS BEEN APPROVED BY THE APPROVAL DATA SHOWN ABOVE. (TITLE OF COMPANY OFFICIAL) COMPANY’S NAME COMPANY’S ADDRESS...
  • Page 4 IDENTIFYING TECHNICAL PUBLICATION SHEET 1. PURPOSE: This technical publication is issued for the purpose of identifying and authorizing the following commercial manual for Navy use. MANUFACTURER: Jackson MSC Inc., Barbourville, Kentucky 40906 PURCHASE ORDER OR CONTRACT NO.: DLA-400-90-M-1376 EQUIPMENT: Dishmachine, Model JP-24BPNSU...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS GENERAL PAGE Specifications ....................Detail of Data Plate..................General Notes....................INSTALLATION Unpacking..................... Plumbing Connections.................. Electrical Connections.................. Deck Mounting of the Dishmachine............. Detergent Control..................Installation Checklist..................OPERATIONAL START-UP & CHECK Preparation....................Power Up...................... Initial Fill......................DAILY OPERATION Preparing the Dishes..................Daily Machine Preparation................

  • Page 6: Specifications

    SPECIFICATIONS of JP-24BPNSU ELECTRICAL REQUIREMENTS PERFORMANCE/CAPABILITIES WASH PUMP MOTOR HORSEPOWER OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR HEATER HEATER MOTOR TOTAL VOLTS HERTZ PHASE DISHES PER HOUR RATINGS AMPS AMPS AMPS GLASSES PER HOUR 480/8.2KW 480/10KW 13.6 OPERATING CYCLE (SECONDS) WATER REQUIREMENTS...

  • Page 7: Detail Of Data Plate

    DETAILS OF THE JP-24BPNSU DATA PLATE MANUFACTURER’S LOGO MODEL: MODEL DESIGNATION (I.E. JP-24BPNSU) SERIAL NO.: 60Hz 3 PH 3 WIRE 460 VOLT WASH MOTOR: 3/4 HP 1.6 AMPS RINSE HEATER: 7.5 KW 9.4 AMPS AMPERAGE LOAD TOTAL LOAD: 11.0 AMPS...

  • Page 8: General Notes

    Not every JP-24BPNSU model machine operates the same way. If you are unsure of whether or not you are meeting the...

  • Page 9: Unpacking

    It is also recommended that a shock absorber (not supplied with instead, contact the carrier and ask them to send a representa- the JP-24BPNSU model) be installed in the incoming water line. tive to the site to inspect the damage to the unit and to complete This prevents line hammer (hydraulic shock), induced by the an inspection report..

  • Page 10: Deck Mounting Of The Dishmachine

    INSTALLATION INSTRUCTIONS (CONTINUED) DECK MOUNTING OF THE DISHMACHINE: The dishmachine must be secured in place using the deck mounting tracks and caps provided with machine. Install the (4) adjustable feet provided into screw holes where shipping bolts were removed earlier. Adjust the level of the dishmachine by screwing the adjustable feet in or out.

  • Page 11: Detergent Control

    DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

  • Page 12: Installation Checklist

    INSTALLATION CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATION OF DISHMA- CHINE. Has the dishmachine been checked for concealed/hidden damage? Has the dishmachine and the surrounding area been properly vented in accordance with all applicable codes? Has the dishmachine been properly leveled? Has the drain plumbing been installed with an air gap? Has the service voltage been checked to ensure that it meets the electrical requirements listed on the dishma-...

  • Page 13: Preparation

    OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, off automatically. Repeat this two more times. The unit should verify the following: now be ready to proceed with the washing of ware. 1. The strainer is in place and is clean. WASHING A RACK OF WARE: To wash a rack, open the door completely and slide the rack into the unit.

  • Page 14: Troubleshooting

    TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
  • Page 15 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
  • Page 16 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.
  • Page 17 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service personnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test.

  • Page 18: Service Procedures

    SERVICE PROCEDURES REPLACING THE PUMP MOTOR The following list of tools will be needed to complete this procedure. 5/6” nutdriver, phillips screwdriver, 7/16” socket and ratchet, and 7/16” wrench. 1. Disconnect the electrical power to the dishwasher at the main circuit breaker box when servicing. Place a tag on the circuit box indicating the circuit is being repaired.

  • Page 19: Dimensions

    JP-24B DIMENSIONS MIN. WALL OPTIONAL TOP & SIDES CLEARANCE LETTER DIMENSIONS Legend: .- Drain Connection flexible hose. 2-1/2” 6’-0” free length, 1” ID x 1 3/8” OD 12” .- Electrical Connection. 19” 22-5/8” .- Water Inlet 1/2” Female Pipe Thread, 2 1/2” AFF 16-3/4”...

  • Page 20: Main Assembly Front View

    MAIN ASSEMBLY FRONT VIEW ITEM DESCRIPTION MFG NO. Door Decal 9905-021-41-49 Complete Door 5700-011-39-15 Kick Plate 5700-041-86-40 Shroud 5700-031-38-15 Handle 5340-011-60-25 Control, JP24 NSU Complete 5700-002-18-39...

  • Page 21: Main Assembly Rear View

    MAIN ASSEMBLY REAR VIEW...
  • Page 22 MAIN ASSEMBLY REAR VIEW (CONTINUED) ITEM DESCRIPTION MFG NO. Tricnut, 10-32 5340-118-05-00 Rinse Injector 5700-031-41-83 Thermometer, Rinse 6685-111-40-39 Plug, 1/4" Brass 4730-209-01-00 Gasket, Vellumoid 5330-111-42-81 Rinse Tube Stiffner 5700-011-44-32 Pipe Clamp 4730-011-31-89 Tub and Hood, Assembly 5700-041-35-47 Locknut, 1/4-20 S/S 5310-374-01-00 Hose, 1"...

  • Page 23: Control Panel Assembly

    CONTROL PANEL ASSEMBLY 18 20 ITEM DESCRIPTION MFG NO. Fitting, 1/4 BARB 1/4FNPT Swivel 4730-011-95-42 Tie Wrap 5975-602-01-16 Hose, 5/16 x 12" 5700-011-86-45 ACME Transformer, 480 to 120 Volt 5950-011-50-70 Fitting, 1/4 BARB 1/4 MNPT Swivel 4730-011-95-41 Screw, 6-32 x 3/8 Phillips Round Head 5305-171-02-00 Thermometer, Rinse 6685-111-40-39...

  • Page 24: Incoming Plumbing Assembly

    INCOMING PLUMBING ASSEMBLY * Refers to an item not shown ITEM DESCRIPTION MFG NO. Elbow, 1/2" C to Ftg 4730-406-31-01 Union, 1/2" C to C 4730-412-05-01 Adapter, 1/2" Ftg x Male 4730-011-59-53 Valve, Solenoid 1/2" 115 volt 4810-100-12-18 Ball Valve, Test Cock 1/4" 4810-011-72-67 Tee, 1/2 x 1/2 x 1/4 4730-411-25-01...

  • Page 25: Motor Assembly

    MOTOR ASSEMBLY ITEM DESCRIPTION MFG NO. Hose Clamp, 13/16-1 1/2, #16 4730-719-06-09 Motor, Wash 6105-121-60-06 Formed Drain Hose 4720-121-40-36 Hose Clamp, 1 5/16" - 2 1/4" # 28 4730-719-01-37 Hose,1 1/4 x 2 1/4 Reinforced 5700-011-44-48 Locknut, 1/4-20 S/S 5310-374-01-00 Washer, S/S 1/4-20 I.D.

  • Page 26: Wash And Rinse Arm Assembly

    WASH & RINSE ARM ASSEMBLY ITEM DESCRIPTION MFG NO. Rinse Hub Weldment 5700-021-38-31 Rinse Arm Assembly 5700-031-39-21 Left Frame Assembly 5700-031-35-58 Left Hinge Cover 5700-002-18-41 Left Hinge Stop 5700-021-37-67 Wash Arm 5700-021-46-58 Tub and Hood Assembly 5700-041-35-47 Bearing 5700-021-35-97 Locknut, 1/4-20 S/S 5310-374-01-00 Door Switch 5930-303-38-00...

  • Page 27: Booster Tank Assembly

    BOOSTER TANK ASSEMBLY ITEM DESCRIPTION MFG NO. Leg, Zinc 1-1/4 Leveler 3/8" Swivel 5340-108-02-00 Screw, 10-32 x 3/8" Truss head 5305-173-12-00 Shroud 5700-031-38-15 Nut, Hex 5/16-18 S/S 5310-275-01-00 Heater, 480V 4540-111-51-46 Booster Tank Weldment 5700-031-38-09 Lockwasher, 5/16 Split 5311-275-01-00 Gasket, Wash Heater 5330-011-47-79 Thermostat, High Limit 5930-121-71-36...

  • Page 28: Valve Assembly

    VALVE ASSEMBLY * Refers to an item not shown. ITEM DESCRIPTION MFG NO. Valve, Assembly 115V, JP 5700-002-23-22 Hosebarb, 1 x 3/4 NPT Polypropylene 4730-011-65-86 Valve, w/ Brackets 5700-002-23-23 Hosebarb, 90 DEG 3/4 NPT x 1 4730-011-65-87 Fastener, 10-32 5340-111-58-10 Plate, Motor Mounting Weldment 5700-031-96-02 Cam Weldment...

  • Page 29: Complete Door Assembly

    COMPLETE DOOR ASSEMBLY ITEM DESCRIPTION MFG NO. Door Assembly, Complete 5700-011-39-15 Screw,10-32 x 1/2" 5305-011-44-51 Seal Channel, Inner Door Right 5700-031-32-91 Seal Channel, Inner Door Top 5700-031-32-90 Latch Assembly 5700-011-44-41 Latch Roller 5700-011-44-38 Spring, Latch 5340-011-44-39 Latch Casting 5700-011-44-40 Seal Channel, Inner Door Left 5700-031-32-89 Inner Door 5700-031-32-85...
  • Page 30 COMPLETE DOOR ASSEMBLY (CONTINUED) 01 02 ITEM DESCRIPTION MFG NO. Switch Striker 5700-011-44-24 Screw, 10-32 x 1/2" Pan Ph. Head 5305-011-44-52 Locknut, 10-32 5310-373-02-00 Door Handle 5340-011-60-25 Outer Door 5700-031-35-72 Fastener, 10-32 5340-111-58-10 Right Hinge Weldment 5700-021-38-75 Screw, 1/4-20 x 1 1/2" 5305-011-44-50 Door Baffle 5700-001-44-75...

  • Page 31: Kick Plate Assembly

    KICK PLATE ASSEMBLY ITEM DESCRIPTION MFG NO. Locknut, 1/4-20 S/S 5310-374-01-00 Decal, Warning-Disconnect Power 9905-100-75-93 Dielectrical Cover, Booster Tank 5700-011-40-50 Dielectric Cover, Electrical Panel 5700-011-40-49 Kickplate Weldment 5700-041-86-40 Decal, Elec. Schematic 9905-031-51-11 Nut, Wing Nylon 1/4-20 5310-994-01-00 Electrical Panel 5700-002-18-38 Dielectric Cover, Control Panel 5700-011-40-48...

  • Page 32: Control Panel

    CONTROL PANEL ITEM DESCRIPTION MFG NO. Control Panel 4730-011-95-42 Decal, Vontrol Panel 5975-602-01-16 Guage, 0-100 PSI w/ Green Zone 5700-011-86-45 Switch, ON/FILL & OFF/DRAIN 5950-011-50-70 Delime Switch 4730-011-95-41 Circuit Breaker, 2 Amp 5305-171-02-00 Thermometer, Wash 6685-111-40-39 Light, Red 5930-121-71-36 Thermometer, Rinse 5930-121-71-29 Light, Amber 5310-373-01-00...

  • Page 33: Inside View Assembly

    INSIDE VIEW * Refers to an item not shown. ITEM DESCRIPTION MFG NO. Rinse Hub Weldment 5700-021-38-31 Gasket, Vellumoid 5330-111-42-81 Locknut, 1/4-20, Low Profile 5310-374-02-00 Rinse Arm 5700-031-38-30 Left Rack Guide 5700-031-37-89 Plug, Bulk Head 4730-609-05-00 Strainer 5700-031-35-81 Ring, Retaining 5340-112-01-11 Rinse Arm Washer 5330-011-42-10...

  • Page 34: Right Side View Assembly

    RIGHT SIDE ASSEMBLY...
  • Page 35 RIGHT SIDE ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG NO. Complete Door Assembly 5700-011-39-15 Bushing, Snap 1/2" 5975-210-05-00 Shroud 5700-031-38-15 Fastener, 10-32 Monel, s/s 5340-111-58-10 Spring, Door 5340-011-44-58 Electrical, Control Panel weldment 5700-031-62-94 Insert, 3/8-16 5340-111-47-28 Leg, Zinc 1-1/4 Leveler 3/8 Swivel 5340-108-02-00 Nut, KEPS 5/16-18 Serrated 5310-955-01-00...

  • Page 36: Left And Right Side Panels

    LEFT AND RIGHT SIDE PANELS ITEM DESCRIPTION MFG NO. Panel, Left Side 5700-041-38-08 Panel, Right Side 5700-041-38-37 Screw, 10-32 x 1/2" Phillips, Truss Head 5305-011-39-36...

  • Page 37: Schematic

    JP-24BPNSU ELECTRICAL DIAGRAM 460 VOLT - 60 HERTZ - 3 PHASE...

  • Page 38: Tmder Sheets

    Ref: NAVSEAINST 4160.3A (Insert Classification of TMDER Here) CLASSIFICA T I O N : N A V S E A S 0 0 0 5-AA -G Y D -0 3 0 / T M M P NAVSEA/SPAWAR TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER) INSTRUCTION: Continue on 8 1/2"...
  • Page 39 -----------------------------------------------------------------------------------FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE ------------------- Official Business COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043-4307 -----------------------------------------------------------------------------------FOLD HERE NAVSEA 4160/1 (REV 2/99) BACK...
  • Page 40 Ref: NAVSEAINST 4160.3A (Insert Classification of TMDER Here) CLASSIFICA T I O N : N A V S E A S 0 0 0 5-AA -G Y D -0 3 0 / T M M P NAVSEA/SPAWAR TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER) INSTRUCTION: Continue on 8 1/2"...
  • Page 41 -----------------------------------------------------------------------------------FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE ------------------- Official Business COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043-4307 -----------------------------------------------------------------------------------FOLD HERE NAVSEA 4160/1 (REV 2/99) BACK...

  • Page 42: Jackson Maintenance And Repair Centers

    JACKSON MAINTENANCE & REPAIR CENTERS (USA) ALABAMA CALIFORNIA (cont) CONNECTICUT Jones-McLeod Appliance P & D Appliance GCS Service, Inc. #06 1616 7th Avenue North 100 South Linden Avenue 302 Murphy Road Birmingham, AL 35203 S. San Francisco, CA 94080 Hartford, CT 06114 (205) 251-0159 (650) 635-1900 (860) 549-5575...
  • Page 43 JACKSON MAINTENANCE & REPAIR CENTERS (USA) FLORIDA (cont) ILLINOIS KENTUCKY GCS Service, Inc. # 13 GCS Service Inc. #12 Certified Service Center 4305 Vineland Road 696 Larch Avenue Ramco Business Park Suite G-12 Elmhurst, IL 60126 4283 Produce Road Orlando, FL 32811 (630) 941-7800 Louisville, Ky 40218 (407) 841-2551...
  • Page 44 JACKSON MAINTENANCE & REPAIR CENTERS (USA) MARYLAND MICHIGAN MONTANA GCS Service, Inc. #07 GCS Service, Inc. #20 Restaurant Appliance Service 2660 Pittman Drive 31829 West Eight Mile Road 7219 Roosevelt Way NE Silver Spring, MD 20910 Livonia, MI 48152 Seattle, WA 98115 (301) 585-7550 (DC) (248) 426-9500 (206) 524-8200...
  • Page 45 JACKSON MAINTENANCE & REPAIR CENTERS (USA) NEW JERSEY (cont) NEW YORK (cont) OHIO (cont) GCS Service, Inc. #44 Jackson Faspray Service Electrical Appliance 817 N. Third Street 155 Sargeant Avenue Repair Service Philadelphia, PA 19123 Clifton, NJ 07013 5805 Valley Belt Road (215) 925-6217 (973) 471-8000 Cleveland, OH 44131...
  • Page 46 JACKSON MAINTENANCE & REPAIR CENTERS (USA) PENNSYLVANIA (cont) SOUTH CAROLINA (cont) TEXAS (cont) GCS Service, Inc. #44 Whaley Foodservice Repairs Armstrong Repair Center 4400 Lewis Road, Suite E 4740-A Franchise St. 5750-A Royalton Harrisburg, PA 17111 N. Charleston, SC 29418 Houston, TX 77081 (717) 564-3282 (843) 760-2110...
  • Page 47 JACKSON MAINTENANCE & REPAIR CENTERS (USA) VIRGINIA (cont) WYOMING GCS Service, Inc. #18 Metro Appliance Service 5760 Northampton Blvd. 1640 South Broadway Suite 106 Denver, CO 80210 Virginia Beach, VA 23455 (303) 778-1126 (757) 464-3500 (800)525-3532 (800) 476-4278 (303) 778-0268 fax (757) 464-4106 fax GCS Service, Inc.
  • Page 48 JACKSON MAINTENANCE & REPAIR CENTERS (CANADA) Kontac Industries 6504 South Broadway Edmonton, AB T6B0E7 (780) 469-4869 (800) 661-2500 (780) 465-6937 fax Key Food Equipment Services #105-3728 North Fraser Way Burnaby, BC V5J5G1 (604) 433-4484 (800) 665-2655 (604) 433-4684 fax Choquette - CKS 2710 Lancaster Road Unit 119 Ottawa, OT K1B4T7...

  • Page 49: Important Information Data Sheet

    IMPORTANT INFORMATION DATA SHEET Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Notes:...

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