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Jackson MSC TEMPSTAR Service Manual

Hot water sanitizing upright door dishmachines
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TEMPSTAR
TEMPSTAR SDS
TEMPSTAR NB
HOT WATER SANITIZING UPRIGHT
DOOR DISHMACHINES
SERVICE M M ANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
March 4, 2002
P/N 7610-011-86-35 (Rev. B)

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Summary of Contents for Jackson MSC TEMPSTAR

  • Page 1 TEMPSTAR TEMPSTAR SDS TEMPSTAR NB HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES SERVICE M M ANUAL Visit Jackson on the Internet at: www.jacksonmsc.com March 4, 2002 P/N 7610-011-86-35 (Rev. B)

  • Page 2: Table Of Contents

    208 - 230V, 60 Hz, single/three phase Tempstar (Top Mount) 460V, 60 Hz, three phase Tempstar (Top Mount) 208 - 230V, 60 Hz, single/three phase Tempstar NB (Side Mount) 460V, 60 Hz, three phase Tempstar NB (Side Mount) 208 - 230V, 60 Hz, single/three phase Tempstar NB (Top Mount)
  • Page 3 WASH PUMP MOTOR HP MAXIMUM INSIDE CLEARANCE 17 1/4” WASH TIME WATER REQUIREMENTS RACKS RINSE TIME INLET TEMPERATURE (12 KW) (Tempstar) 140°F DISH 20” X 20” OPTIONAL DWELL TIME INLET TEMPERATURE (14 KW) (Tempstar) 110°F GLASS & SILVER 20” X 20”...

  • Page 4: Installation Instructions

    It is also recommended that a shock absorber (not supplied with the carrier and ask them to send a representative to the site to the Tempstar model) be installed in the incoming water line. This inspect the damage to the unit and to complete an inspection prevents line hammer (hydraulic shock), induced by the solenoid report.

  • Page 5: Operation Instructions

    NORMAL position, and place the power switch into the ON posi- the pan strainer. Remove the drain stopper from the tub and allow tion. The Tempstar should fill automatically and shut off when the the tub to drain (NOTE: the wash tank water will be hot so caution appropriate level is reached (just below the pan strainer).
  • Page 6 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
  • Page 7 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
  • Page 8 DIMENSIONS TEMPSTAR/TEMPSTAR NB (SIDE MOUNTED CONTROL BOX) 76” W/ DOOR OPEN ADJUSTABLE HEIGHT OF 4” TO 61 3/4” 17” 8”. SHIPS AT 4” SPACE. WATER OPENING INLET TO FLOOR 34” TABLE HEIGHT 10 5/8” 2 7/8” NOTE: MINIMUM SPACE REQUIRED IS FOR BOTH THE BACK AND SIDES.

  • Page 9: Dimensions Tempstar/Tempstar Nb(Top Mounted Control Box)

    DIMENSIONS TEMPSTAR/TEMPSTAR NB (TOP MOUNTED CONTROL BOX) LEGEND A- WATER INLET (3/4” IPS) C- DRAIN (1 1/2”IPS) B- ELECTRICAL CONNECTION POINT D-STANDARD CLEARANCE BETWEEN MACHINE AND WALL (WITH DISHTABLE) IS 4”. 4 7/8” 25 1/4” 32” 76” W/ DOOR OPEN 17”...

  • Page 10: Dimensions Tempstar Sds

    DIMENSIONS TEMPSTAR SDS 2 7/8” 2 1/2” 2 1/2” 15 1/2” 25 1/4” 25 1/4” 32” 17 1/2” OPEN 74” 60 3/4” 76” 34” TABLE HEIGHT 14” 7 1/4” LEGEND A - Drain 1 1/2” I.P.S. C - Electrical connection B - Water inlet 3/4”...

  • Page 11: Table Dimensions

    TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” 25 1/4” MIN. 3/4” 1 1/2” ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE TABLE DIMENSIONS 25 1/4” STRAIGHT THROUGH INSTALLATION...

  • Page 12: Side Mounted Control Box Assembly

    SIDE MOUNTED CONTROL BOX ASSEMBLY 2, 21 9,22 10, 22 11, 22 13, 14 12, 22 15, 16 7, 8 12, 22 18, 23, 24 CONTROL BOX FRONT COVER INNER CONTROL BOX LAYOUT Cover, Dielectric Control Panel 5700-021-50-89 21, 22 CONTROL BOX BOTTOM LAYOUT Bracket, Side Mount Electrical Box THE MOUNTING SCREWS FOR THE CONTROL BOX...
  • Page 13 Control Box Cover 5700-031-91-45 Relay, Top Mount, Control 5945-111-47-51 Fuse Holder 5920-401-03-14 Timer 5945-303-31-00 Contactor, 220V, 4 Pole (1 for Tempstar NB models) 5945-109-01-69 Liquid Level Control Board 6680-200-08-21 Screw, 6-32 x 5/8" Long 5305-011-39-85 Wash Motor Contactor 5945-109-03-69 Screw, 10-32 x 3/8" Panhead...

  • Page 14: Top Mounted Control Box Assembly

    TOP MOUNTED CONTROL BOX ASSEMBLY...
  • Page 15 TOP MOUNTED CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Control Box Weldement 5700-002-29-76 Ground Lug 5940-200-76-00 Terminal Block 5940-011-48-27 Contactor, Wash Motor 208-230 5945-109-03-69 Relay 5945-111-47-51 Counter 5990-111-47-42 Plate, Counter Mounting 5700-002-37-71 Decal, Control Box 9905-002-31-85 Light, Yellow 5945-111-44-44 Light, Green 5945-111-44-43 Light, Red...

  • Page 16: Sds Control Box Assembly

    SDS SIDE MOUNTED CONTROL BOX ASSEMBLY Cover, Dielectric Control Panel 5700-021-50-89 Bracket, Side Mount Electrical Box 5700-041-65-68...
  • Page 17 Lockwasher, Internal Tooth #10 5311-011-59-51 Locknut, 10-24 with Nylon Insert 5310-373-01-00 Control Box Weldment 5700-041-47-55 Relay, Top Mount, Control 5945-111-47-51 Contactor, 220V, 4 Pole (1 for Tempstar NB models) 5945-109-01-69 Timer 5945-303-31-00 Liquid Level Control Board 6680-200-08-21 Contactor, 220V, 2 Pole 5945-109-03-69...

  • Page 18: Hood Assembly

    Magnetic Reed Switch 5700-002-30-98 5930-011-47-50 ITEM DESCRIPTION Mfg. No. Hood Weldment (Tempstar/Tempstar NB) 5700-041-94-39 Hood Weldment (Tempstar SDS only) 5700-041-47-87 Left Front Hood Support 5700-021-33-18 Right Front Hood Support 5700-021-33-17 Double Door Guide, Front Left 5700-021-33-20 Double Door Guide, Front Right...

  • Page 19: Hood Assembly (Single Piece Weldment)

    HOOD ASSEMBLY (SINGLE PIECE WELDMENT) Switch Box Weldment 5700-002-14-34 SDS Switch Box Weldment Magnetic Reed Switch 5700-002-30-98 5930-011-47-50 ITEM DESCRIPTION Mfg. No. Hood Weldment (Tempstar /Tempstar NB) 5700-002-29-79 Hood Weldment (Tempstar SDS) 5700-002-36-91 Plug, Bulkhead 4730-609-05-00 Frame Weldment 5700-031-48-01...

  • Page 20: Cantilever Arm/Door Assemblies

    CANTILEVER ARM/DOOR ASSEMBLIES Back Corner Steam Plugs may be ordered using part number 5700-002-25-01. Front Corner Steam Plugs may be ordered using part number 5700-002-24-99. Detail “A” See Detail “A” for parts detail. MOUNTING OF SPRING TO BOTTOM RAIL BOTTOM RAIL Door Connecting Plate Door Connecting Bracket 5700-002-20-78...
  • Page 21 CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Bracket, Cantilever Support 5700-031-88-00 Wear Button .50 Dia 5700-011-88-01 Yoke Assembly 5700-000-75-77 Clevis Pin 5315-700-01-00 Washer, Nylon 5311-369-03-00 Bushing 3120-100-03-00 Cotter Pin 3/32" x 3/4" 5315-207-01-00 Yoke 5700-000-75-78 Space Washer 5311-156-02-00 Nut, 3/8"-16 S/S Hex Locking 5310-256-04-00 Spring Pin, 1/4"...

  • Page 22: Tub Front Assembly

    TUB FRONT ASSEMBLY 1, 2, 3 13, 14 16, 18 14, 15 17, 18 SEE PAGE ENTITLED “WASH MOTORS”. 21, 22 SEE PAGE ENTITLED “WASH/RINSE HEATERS”. * Represents an item not shown. Nut, 1/4”-20 Serrated Nut Pump Support Main Bracket Weldment 5310-011-66-49 5700-021-66-47 Pump Support Adjustable Bracket...

  • Page 23: Wash Tank Heating System

    TUB FRONT ASSEMBLY (CONTINUED)/WASH TANK HEATING SYSTEM ITEM DESCRIPTION Mfg. No. Screw, 1/4"-20 x 1/2" Long 5305-274-02-00 Locknut, 1/4"-20 with Nylon Insert 5310-374-02-00 Washer, 1/4"-20 ID, S/S, Flat 5311-174-01-00 Frame Weldment 5700-031-48-01 Bullet Foot 5340-108-01-03 Discharge Hose 5700-011-88-24 Hose Clamp 4730-719-01-37 Gauge Bracket (Side Mount Control Box Only) 5700-011-48-08...

  • Page 24: Rinsetank Assembly

    RINSE TANK ASSEMBLY 4, 5, 6, 13 SEE PAGE ENTITLED “WASH/RINSE HEATERS”. 7, 11 9, 10 ITEM DESCRIPTION Mfg. No. Locknut, 1/4"-20 with Nylon Insert 5310-374-01-00 Washer, 1/4" ID, S/S, Flat 5311-174-01-00 Booster Tank Weldment 5700-001-22-02 Fitting, 1/4" Imperial Brass 5310-924-02-05 Thermostat Bracket 5700-011-73-72...

  • Page 25: Inner Tub Components/Track Assembly

    INNER TUB COMPONENTS/TRACK ASSEMBLY Suction Strain Weldment Suction Strain Bracket Overflow Support Bracket O-Ring 5700-001-22-23 5700-001-22-24 5700-001-27-55 5330-400-05-00 Strainer Weldment 5700-021-50-07 Wash Overflow Weldment 5700-001-25-69 Rack Guide 5700-001-28-19 Rack Weldment Screw, 10-24 x 1/2” Long 5700-002-01-01 5305-173-18-00 Locknut, 10-24 w/ Nylon Insert 5310-373-01-00...

  • Page 26: Wash Pump Exploded View

    WASH PUMP EXPLODED VIEW REPLACEMENT MOTORS ARE AVAILABLE FOR PURCHASE. CONTACT JACKSON MSC DIRECTLY TO ENSURE THAT YOU ORDER THE CORRECT MOTOR FOR YOUR MODEL. Casing Gasket 5330-002-00-31 Mechanical Seal Impeller 5330-002-06-21 5700-002-01-08...

  • Page 27: Wash Motors

    Mechanical seals should only be replaced by trained service personnel. The motors chosen to be used on the Tempstar models covered in this manual all have open drip proof construction and are rated with jet pump service factors for continuous duty operation. The motors are all 3/4 HP, 60 Hz, and operate at 3450 RPM.

  • Page 28: Thermostats/Wash Heaters/Rinse Heaters

    6401-021-83-83 The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table: 40°F Rise...

  • Page 29: Incoming Plumbing/Outlet Plumbing Assembly

    When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together.
  • Page 30 INCOMING PLUMBING/OUTLET PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg. No. Water Pressure Regulator, 3/4" NPT 6685-011-58-22 Valve, Ball, 1/4" NPT 4810-011-72-67 Gauge, Pressure, 0-100 PSI 6685-111-88-34 Nipple, Close, 3/4" NPT 4730-207-34-00 Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT 4730-211-04-00 Valve, Solenoid, 3/4"...

  • Page 31: Tempstar Nb Incoming Plumbing Assembly

    TEMPSTAR NB INCOMING PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg. No. Vacuum Breaker, 3/4" NPT 4820-300-08-00 Elbow, Brass, Street, 3/4" NPT 4730-206-04-34 Nipple, Brass, 3/4" NPT x 3" 4730-011-38-29 Union, Brass, 3/4" NPT 4730-212-05-00 Nipple, Close, Brass, 3/4" NPT 4730-207-34-00 Valve, Solenoid, 3/4" NPT 4810-100-03-18 Tee, Brass, 3/4"...

  • Page 32: Tempstar Sds Incoming Plumbing Assembly

    TEMPSTAR SDS INCOMING PLUMBING ASSEMBLY Please refer to the Incoming Plumbing Assembly, compo- nent numbers 7 through 14 for the components to connect to the Booster Tank. ITEM DESCRIPTION Mfg. No. Gauge, Pressure, 0-100 PSI 6685-111-88-34 Valve, Ball, 1/4" NPT 4810-011-72-67 Tee, 1/4"...
  • Page 33 3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Data Plate Cap Screw Coil & Housing Data Plate Valve Bonnet Spring 4810-200-04-18 Spring position is moved for clarity. Plunger Goes below the plunger. 4810-200-04-18 O-Ring Cap Retainer 4810-100-10-18 Diaphragm Retainer...

  • Page 34: Wash And Rinse Arm/Manifold Assemblies

    WASH & RINSE ARM/MANIFOLD ASSEMBLIES Rinse Injector Weldment 1 per machine 5700-021-47-65 Plug, 1/8” NPT, Brass 3 per Rinse Injector 4730-209-07-37 DETAIL “A” FINAL RINSE ARMS & MANIFOLD Rinse Injector Gasket 2 per machine 5330-111-42-81 2, 3, 4 9, 17 6, 10 9, 17 16, 8...
  • Page 35 WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Upper Manifold 5700-031-34-82 Nut, 3/8"-16 S/S Hex 5310-276-01-00 Lockwasher 3/8 5311-276-01-00 Bolt, Hex 3/8-16 x 7/8" lg 5306-011-36-95 O Ring 5330-111-35-15 Positioning Bracket, Manifold Tube 5700-011-34-63 Tube, Wash Manifold 5700-131-15-07 Gasket, Manifold 5700-111-35-03 Wash Arm...

  • Page 36: Tempstar Sds Dispenser Assembly

    TEMPSTAR SDS DISPENSER ASSEMBLY SEE SECTION ENTITLED “DISPENSER PLUMBING ASSEMBLY”. SEE SECTION ENTITLED “CAM HOLDER ASSEMBLY” SEE SECTION ENTITLED “FEEDER PUMP”. SEE SECTION “LOWER DISPENSER ASSEMBLY”.
  • Page 37 TEMPSTAR SDS DISPENSER ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Screw, 6-32 x 3/4" Long 5305-171-07-00 Lockwasher, #6, External Tooth 5311-271-02-00 Rinse Cylinder Bracket 5700-011-59-72 Rinse Additive Screen 5930-011-48-66 Rinse Cylinder Cover 9515-011-49-01 Rinse Additive Cylinder 9515-031-49-00 Decal, Rinse Additive 9905-011-59-80...
  • Page 38 TEMPSTAR SDS DISPENSER ASSEMBLY (CONTINUED) FEEDER PUMP ITEM DESCRIPTION Mfg. No. Plate, Solenoid Valve Mounting 5700-031-58-16 Plate, Pump Mounting 5700-011-57-88 Peristaltic Pump 4320-111-51-03 Ferrule Nut, Chemical Tube Connector 4730-609-16-00 37 & 38 37 & 38 DISPENSER PLUMBING ASSEMBLY...
  • Page 39 TEMPSTAR SDS DISPENSER ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. 1/4" NPT Vacuum Breaker 4810-011-51-62 Elbow, 3/8" Comp. X 1/4" NPT, 90 Degrees, Brass 4730-111-58-18 Nipple, 1/4" x 6" Brass 4730-011-79-29 Plug, Hunky 5975-011-59-49 Valve, Solenoid 4810-011-48-99 Grommet, 1.25" O.D. x 1.00" I.D.
  • Page 40 TEMPSTAR SDS DISPENSER ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Jam Nut, 1/8"-27 5310-011-58-00 Rinse Additive Pickup Tube 5700-011-50-14 Ferrule Nut, Chemical Tube Connector 4730-609-16-00 Panel, Dispenser Sliding Cover 5700-011-51-19 Fitting, Liquid Tight 5975-011-49-03 Elbow, 1/4" NPT x 3/8" Comp. 4730-111-59-34 Insert, 3/8"...

  • Page 41: Water Pressure Regulator Kit (Wprk) Option Plumbing

    WATER PRESSURE REGULATOR KIT (WPRK) OPTION PLUMBING ITEM DESCRIPTION Mfg. No. Regulator, Water Pressure, 3/4" NPT 4820-100-01-06 Adapter, 3/4" 4730-401-10-01 Tee, 3/4" x 3/4" x 1/2" C x C x C 4730-411-03-01 Water Hammer Arrestor, 1/2" NPT 6685-100-05-00 Adapter, 1/2" C to FSPS 4730-401-07-01 Tube, Copper, 3/4"...

  • Page 42: Safety Door Interlock (Sdi) Option

    SAFETY DOOR INTERLOCK (SDI) OPTION Safety Door Interlock Box Bottom Safety Door Interlock Box Cover 5700-001-21-26 5700-001-21-27 Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) 5700-000-35-05 Solenoid, Electrical Interlock Option 4810-100-61-33 Relay 5945-111-47-51...

  • Page 43: Exhaust Fan Control Option

    EXHAUST FAN CONTROL OPTION 2” Din Rail 5700-002-36-09 Delay Timer 5945-011-65-44 Terminal Board 5940-011-84-41...
  • Page 44 460 VOLT MACHINE TRANSFORMER MOUNTING BOX 2 Amp Circuit Breaker 460V Transformer 5925-111-64-18 5950-111-65-93 Transformer Mounting Bracket 5700-031-62-82 Transformer Mounting Box 5700-002-10-01 Transformer Mounting Box Top (not shown) 5700-000-78-53...
  • Page 45 Tempstar (Side Mount) ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase...
  • Page 46 Tempstar (Side Mount) ELECTRICAL DIAGRAM 460 volt - 60 hertz - three phase 9905-031-66-00...
  • Page 47 Tempstar (Top Mount) ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase...
  • Page 48 Tempstar (Top Mount) ELECTRICAL DIAGRAM 460 volt - 60 hertz - three phase...
  • Page 49 Tempstar NB (Side Mount) ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase...
  • Page 50 Tempstar NB (Side Mount) ELECTRICAL DIAGRAM 460 volt - 60 hertz - three phase...
  • Page 51 Tempstar NB (Top Mount) ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase...
  • Page 52 Tempstar NB (Top Mount) ELECTRICAL DIAGRAM 460 volt - 60 hertz - three phase...
  • Page 53 Tempstar SDS ELECTRICAL DIAGRAM 208 - 230 volt - 60 hertz - single/three phase...
  • Page 54 Tempstar SDS ELECTRICAL DIAGRAM 460 volt - 60 hertz - three phase...

  • Page 55: Tempstar Sds Dispenser

    TEMPSTAR SDS DISPENSER SCHEMATIC 9905-011-48-52...

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