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Jackson MSC TEMPSTAR HH Service Manual

Hot water sanitizing upright door dishmachines
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TEMPSTAR HH
TEMPSTAR HH NB
HOT WATER SANITIZING UPRIGHT
DOOR DISHMACHINES
SERVICE M M ANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
March 26, 2002
P/N 7610-002-23-32 (REV. C)

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Summary of Contents for Jackson MSC TEMPSTAR HH

  • Page 1 TEMPSTAR HH TEMPSTAR HH NB HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES SERVICE M M ANUAL Visit Jackson on the Internet at: www.jacksonmsc.com March 26, 2002 P/N 7610-002-23-32 (REV. C)

  • Page 2: Table Of Contents

    VII. SCHEMATICS Tempstar HH 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH 460 V, 60 HZ, three phase Tempstar HH NB 208 - 230 V, 50/60 HZ, single/three phase Tempstar HH NB 460 V, 60 HZ, three phase...
  • Page 3 PERFORMANCE/CAPABILITIES SELECTION (C) FULL LOAD AMPS (12 KW BOOSTER HEATER) OPERATING CAPACITY (RACKS/HOUR) WASH TIME VOLTS PHASE AMPS SELECTION (A) RINSE TIME 74.2 RACKS PER HOUR DWELL TIME 80.9 DISHES PER HOUR 1325 TOTAL CYCLE TIME 47.6 GLASSES PER HOUR 1325 51.0 SELECTION (D)

  • Page 4: Installation Instructions

    INSTALLATION INSTRUCTIONS Jackson MSC Inc. provides technical support for all of the dish- WATER SUPPLY CONNECTION: Ensure that you have read the machines detailed in this manual. We strongly recommend that section entitled “PLUMBING THE DISHMACHINE” before pro- you refer to this manual before making a call to our technical sup- ceeding.

  • Page 5: Operation Instructions

    WATER CONSUMPTION ISSUES AND EFFICIENCY: The unscraped dishes into the machine simply defeats the purpose Tempstar HH provides you, the customer, with the ability to con- altogether of washing the ware. Scraps should be removed from trol the hourly rack capacity of the machine. Extending the wash ware prior to being loaded into a rack.

  • Page 6: Troubleshooting

    TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
  • Page 7 TROUBLESHOOTING SECTION (CONTINUED) WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

  • Page 8: Dimensions

    DIMENSIONS LEGEND: - DRAIN 1 1/2” I.P.S. P.S. C-ELECTRICAL CONNECTION - WATER INLET 3/4” I.P.S. T 3/4"I.P.S. D-STANDARD WALL CLEARANCE WITH DISHTABLE 4" - ELECTRICAL CONNECTION - STANDARD WALL CLEARANCE WITH DISHTABLE IS 4” All dimensions are +/- 1/2” due to adjustable feet. 3”...

  • Page 9: Table Dimensions

    TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” 25 1/4” MIN. 3/4” 1 1/2” ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE 25 1/4” TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION...

  • Page 10: Main Assembly

    MAIN ASSEMBLY * Represents an item not shown.
  • Page 11 MAIN ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Door, Upper Front Assembly 5700-002-24-92 Door, Upper, Front Weldment 5700-002-29-57 Glide, Upper Door 5700-002-00-83 Door, Upper, Left and Right Assemblies 5700-002-01-30 Door, Upper, Left and Right Weldment 5700-002-29-59 Glide, Upper Door 5700-002-00-83 Door, Lower, Front Assembly 5700-002-01-31 Door, Lower, Front 5700-031-76-77...
  • Page 12 * Represents an item not shown. 10, 11 *27, *28 14, 11 7, 8 5, 6 15, 16 25, 26 1, 2, 3 18, 19 22, 23, 21 24, 11 20, 21...

  • Page 13: Control Box Assembly

    CONTROL BOX ASSEMBLY ITEM DESCRIPTION Mfg. No. Bracket, Electrical Box Mounting 5700-002-18-48 Locknut, 1/4"-20 S/S Hex w/Nylon Insert 5310-374-01-00 Washer, 1/4"-20 I.D. S/S 5311-174-01-00 Control Box Weldment, Right Hand 5700-002-06-48 Control Box Weldment, Left Hand 5700-002-23-08 Contactor, 4 Pole 220V 1 Phase (Only 1 for No Booster Models) 5945-109-01-69 Screw, 10-32 x 1/2"...

  • Page 14: Hood Assembly

    HOOD ASSEMBLY * Represents an item not shown. ITEM DESCRIPTION Mfg. No. Hood Weldment 5700-002-01-23 Bolt, 1/4"- 20 X 5/8" Long Hex 5305-274-24-00 Washer, 1/4" ID S/S 5311-174-01-00 Locknut, 1/4"- 20 S/S Hex w/Nylon Inserts 5310-374-01-00 Bolt, 1/4"- 20 X 1/2" Long Hex 5305-274-02-00 Right/Left Front Outer Door Guide 5700-031-76-85...

  • Page 15: Tub Front Assembly

    TUB FRONT ASSEMBLY 25, 26 *7, 27 8, 9, 10 3, 4, 5 SEE PAGE ENTITLED “WASH/RINSE HEATERS”. 21, 22 8, 13, 14 14, 23 21, 9 10, 23 *7, 27 SEE PAGE ENTITLED “WASH MOTORS”. SEE PAGE ENTITLED 25, 26 “WASH/RINSE HEATERS”.
  • Page 16 TUB FRONT ASSEMBLY (CONTINUED) ITEM DESCRIPTION Mfg. No. Tub Weldment 5700-002-01-25 Frame Weldment 5700-031-48-01 Screw, 1/4"-20 x 1/2" Long 5305-274-02-00 Locknut, 1/4"-20 with Nylon Insert 5310-374-02-00 Washer, 1/4"-20 ID, S/S, Flat 5311-174-01-00 Gasket, Rinse Heater 5330-200-02-70 Clamp, 1/8" Nylon 5975-601-10-15 Thermostat Bracket 5700-011-81-64 Thermostat, High Limit...

  • Page 17: Motors - Thermostats - Wash Heaters - Rinse Heaters

    If the motor you Tempstar HH NB 6105-002-01-29 are installing has had the schematic removed, Tempstar HH NB 6105-002-01-29 contact Jackson MSC immediately for technical Tempstar HH NB 6105-002-01-29 support. Tempstar HH NB 6105-002-09-30 This unit has a probe-direct sensing type thermostat with fixed set point and adjustable range for both wash and booster tank heat reg- ulating.

  • Page 18: Inner Tub Components/Track Assembly

    INNER TUB COMPONENTS/TRACK ASSEMBLY Suction Strain Bracket Overflow Support Bracket Suction Strain Weldment O-Ring 5700-002-18-28 5700-001-27-55 5700-002-16-13 5330-400-05-00 Strainer Weldment 5700-021-50-07 Wash Overflow Weldment 5700-001-25-69 Rack Guide 5700-001-28-19 Rack Weldment 5700-002-01-01 Screw, 10-24 x 1/2” Long 5305-173-18-00 Associated Hardware: Locknut, 10-24 w/ Nylon Insert 5310-373-01-00 Locknut, 1/4”-20 S/S Hex w/Nylon Insert 5310-374-01-00...

  • Page 19: Cantilever Arm Assembly

    CANTILEVER ARM ASSEMBLY 11 12...

  • Page 20: Yoke Assembly

    CANTILEVER ARM ASSEMBLY (CONTINUED) / YOKE ASSEMBLY ITEM DESCRIPTION Mfg. No. Locknut, 1/4"- 20 S/S Hex w/Nylon Insert 5310-374-01-00 Cantilever Arm Support Bracket 5700-031-88-00 Wear Button, 1/2" UHMW 5700-011-88-01 Yoke Assembly 5700-000-75-77 Spring Pin, 1/4" Dia. X 1 1/8" Long 5315-407-06-00 Cantilever Arm 5700-031-92-44...

  • Page 21: Door Brackets

    DOOR BRACKETS INSIDE REAR VIEW OF THE LEFT DOOR INSIDE REAR VIEW OF THE RIGHT DOOR *Represents an item not shown. INSIDE VIEW OF THE FRONT LEFT OR RIGHT SIDE CORNERS ITEM DESCRIPTION Mfg. No. Door Stop Weldment 5700-002-29-60 Locknut, 1/4"-20 w/ Nylon Insert 5310-374-01-00 Washer, 1/4"-20 I.D.

  • Page 22: Incoming Plumbing / Outlet Plumbing Assembly (Tempstar Hh)

    TEMPSTAR HH INCOMING PLUMBING/OUTLET PLUMBING ASSEMBLY INCOMING PLUMBING OUTLET PLUMBING When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together.
  • Page 23 INCOMING PLUMBING/OUTLET PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg. No. Water Pressure Regulator, 3/4" NPT 6685-011-58-22 Valve, Ball, 1/4" NPT 4810-011-72-67 Gauge, Pressure, 0-100 PSI 6685-111-88-34 Nipple, Close, 3/4" NPT 4730-207-34-00 Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT 4730-211-04-00 Valve, Solenoid, 3/4"...

  • Page 24: Incoming Plumbing Assembly (Tempstar Hh Nb)

    TEMPSTAR HH NB INCOMING PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg. No. Vacuum Breaker, 3/4" NPT 4820-300-08-00 Elbow, Brass, Street, 3/4" NPT 4730-206-04-34 Nipple, Brass, 3/4" NPT x 3" 4730-011-38-29 Union, Brass, 3/4" NPT 4730-212-05-00 Nipple, Close, Brass, 3/4" NPT 4730-207-34-00 Valve, Solenoid, 3/4" NPT 4810-100-03-18 Tee, Brass, 3/4"...

  • Page 25: Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit

    3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS Screw Data Plate Cap Screw Coil & Housing Data Plate Valve Bonnet Spring 4810-200-04-18 Spring position is moved for clarity. Plunger Goes below the plunger. 4810-200-04-18 O-Ring Cap Retainer 4810-100-10-18 Diaphragm Retainer...

  • Page 26: Wash & Rinse Arms / Manifold Assemblies

    WASH & RINSE ARM/MANIFOLD ASSEMBLIES DETAIL “A” FINAL RINSE ARMS & MANIFOLD 2, 3, 4 9, 17 6, 10 16, 8 DETAIL “B” WASH ARMS & MANIFOLD 2, 3, 19...
  • Page 27 WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) ITEM DESCRIPTION Mfg. No. Upper Manifold 5700-031-34-82 Nut, 3/8"-16 S/S Hex 5310-276-01-00 Lockwasher 3/8 5311-276-01-00 Bolt, Hex 3/8-16 x 7/8" lg 5306-011-36-95 O Ring 5330-111-35-15 Positioning Bracket, Manifold Tube 5700-011-34-63 Tube, Wash Manifold 5700-031-92-58 Gasket, Manifold 5700-111-35-03 Wash Arm Weldment...

  • Page 28: Transformer Box Assembly

    460 VOLT MACHINE TRANSFORMER MOUNTING BOX 2 Amp Circuit Breaker 460V Transformer 5925-111-64-18 5950-111-65-93 Transformer Mounting Bracket 5700-031-62-82 Transformer Mounting Box 5700-002-10-01 Transformer Mounting Box Top (not shown) 5700-000-78-53...

  • Page 29: Safety Door Interlock (Sdi) Option

    SAFETY DOOR INTERLOCK (SDI) OPTION Safety Door Interlock Box Bottom 5700-001-21-26 Safety Door Interlock Box Cover 5700-001-21-27 Other Safety Door Interlock (SDI) components (not shown): Pipe Clamp (found on the side of the machine) 5700-000-35-05 Solenoid, Electrical Interlock Option 4810-100-61-33 Relay 5945-111-47-51...

  • Page 30: Exhaust Fan Control Option

    EXHAUST FAN CONTROL OPTION 2” Din Rail 5700-002-36-09 Delay Timer 5945-011-65-44 Terminal Board 5940-011-84-41...

  • Page 31: False Panel Installation

    FALSE PANEL INSTALLATION Rack rail removed and repositioned for a corne operation. False Panel 5700-002-52-89 False Panel positioned in dishmachine. 1. Remove the rack assembly from the dishmachine. 2. The false panel will mount inside of the dishmachine. 3. Position the panel in the dishmachine on the side to be INSERT closed.

  • Page 32: Tempstar Hh 208 - 230 V, 50/60 Hz, Single/Three Phase

    Tempstar HH ELECTRICAL DIAGRAM 208-230 Volt - 60 Hertz - Single &Three Phase...

  • Page 33: Tempstar Hh 460 V, 60 Hz, Three Phase

    Tempstar HH ELECTRICAL DIAGRAM 460 Volt - 60 Hertz - Three Phase...

  • Page 34: Tempstar Hh Nb 208 - 230 V, 50/60 Hz, Single/Three Phase

    Tempstar HH NB ELECTRICAL DIAGRAM 208-230 Volt - 60 Hertz - Single &Three Phase WASH HEATER WASH MOTOR WASH HEATER CONTACTOR WASH MOTOR CONTACTOR CONTROL RELAY DISPENSER FUSE BLOCK POWER SWITCH DOOR SWITCH AUTO/MANUAL (DELIME) SWITCH SELECTOR SWITCH CYCLE 4...

  • Page 35: Tempstar Hh Nb 460 V, 60 Hz, Three Phase

    Tempstar HH NB ELECTRICAL DIAGRAM 460 Volt - 60 Hertz - Three Phase...

This manual is also suitable for:

Tempstar hh nb

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