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Summary of Contents for Jackson MSC TEMPSTAR
- Page 1 TEMPSTAR (380 VOLT, 50 HZ, 3 PHASE MODEL) HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES SERVICE SERVICE MANUAL MANUAL Visit Jackson on the Internet at: www.jacksonmsc.com July 26, 2000 P/N 7610-002-23-91...
- Page 2 OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main- tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period.
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Page 3: Table Of Contents
TABLE OF CONTENTS Section Title Page GENERAL SECTION Specifications of the Tempstar Detail of the Tempstar Data Plate General Notes INSTALLATION INSTRUCTIONS DETERGENT CONTROL INSTALLATION CHECKLIST OPERATION INSTRUCTIONS TROUBLESHOOTING SECTION DRAWINGS AND PARTS SECTION Dimensions Table Dimensions Control Box Assembly... -
Page 4: Specifications Of The Tempstar
SPECIFICATIONS of the TEMPSTAR PERFORMANCE/CAPABILITIES ELECTRICAL REQUIREMENTS OPERATING CAPACITY (RACKS/HOUR) WASH PUMP MOTOR HP RACKS PER HOUR DISHES PER HOUR 1425 AMPERAGE LOADS (12 KW BOOSTER HEATER) GLASSES PER HOUR 1425 VOLTS PHASE AMPS 43.6 OPERATING CYCLE (SECONDS) AMPERAGE LOADS (14 KW BOOSTER HEATER) -
Page 5: Detail Of The Tempstar Data Plate
DETAIL of the TEMPSTAR DATA PLATE MANUFACTURER’S LOGO MODEL DESIGNATION (I.E. “TEMPSTAR”) AMPERAGE LOAD INFORMATION MINIMUM PARAMETERS (SEE NOTE 1) MANUFACTURERS ADDRESS INFORMATION The data plate is located (standing before the unit) on the right side front corner, directly under the tub lip. Under no circumstances should the data plate be removed from the unit. -
Page 6: General Notes
Not every Tempstar model machine operates the same way. If you are unsure of whether or not you are meeting the required minimum... -
Page 7: Installation Instructions
It is also recommended that a shock absorber (not supplied with report.. You must contact the carrier within 48 hours of receiving the Tempstar model) be installed in the incoming water line. This the machine. Also, contact the dealer through which you pur- prevents line hammer (hydraulic shock), induced by the solenoid chased the unit. -
Page 8: Detergent Control
DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about. -
Page 9: Installation Checklist
INSTALLATION CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATION OF DISHMA- CHINE. Has the dishmachine been checked for concealed/hidden damage? Has the dishmachine and the surrounding area been properly vented in accordance with all applicable codes? Has the dishmachine been properly leveled? Has the drain plumbing been installed with an air gap? Has the service voltage been checked to ensure that it meets the electrical requirements listed on the dishma-... -
Page 10: Operation Instructions
NORMAL position, and place the power switch into the ON posi- is advised). Once the wash tub is drained, remove the pump suc- tion. The Tempstar should fill automatically and shut off when the tion strainer. Remove soil and debris from the strainer and set to appropriate level is reached (just below the pan strainer). -
Page 11: Troubleshooting Section
TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. - Page 12 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
- Page 13 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
- Page 14 TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
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Page 15: Dimensions
HEIGHT TO 1-1/2” (3.8 cm) I.P.S. DRAIN FITTING. 1-1/2” (3.8 cm) I.P.S. DRAIN FITTING LOCATION NOTE: ALL OF THE DIMENSIONS INDICATED HERE APPLY TO THE TEMPSTAR. THESE DIMENSIONS ARE REFERENCED HERE ONLY TO AID IN THE INSTALLATION OF THE UNIT. - Page 16 TABLE DIMENSIONS LETTER DIM (IN) DIM (CM) 4” (MIN.) 10.16 CM (MIN) 2-1/2” 6.35 CM 20-1/2” 52.07 CM 25-1/4” 64.14 CM 2-1/4” 10.16 CM 1-1/2” 3.81 CM 3/4” 1.91 CM TABLE DIMENSIONS CORNER INSTALLATION OPENING F (ROLL) TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION...
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Page 17: Control Box Assembly
CONTROL BOX LAYOUT 2, 21 9,22 10, 22 11, 22 13, 14 12, 22 15, 16 7, 8 12, 22 18, 23, 24 CONTROL BOX FRONT COVER INNER CONTROL BOX LAYOUT THE MOUNTING SCREWS FOR THE CONTROL BOX FRONT COVER (10-32 X 1/2” SLOTTED TRUSSHEAD SCREWS) MAY BE ORDERED USING 5305-011-39-85. - Page 18 ORDERING REPLACEMENT LEFT SIDE MOUNTING CONTROL BOXES: In some rare instances, customers may request a Tempstar unit with the control box mounted on the left side as opposed to the nor- mal right side. The components found in these control boxes are the same as found in the right side mounted box. However, two parts...
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Page 19: Incoming Plumbing Assembly
When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the Tempstar dishmachine. It is strongly recommended that teflon thread tape, used in conservative amounts, be applied to threads when joining components together. It is not advised to use thread sealing compounds, sometimes referred to as “pipe dope”. - Page 20 INCOMING PLUMBING ASSEMBLY (CONTINUED) PREVIOUS COMPONENT IS ITEM 7.
- Page 21 INCOMING PLUMBING ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG No. Elbow, 3/4" NPT, Brass, Street 4730-206-04-34 Union, 3/4" NPT, Brass 4730-212-05-00 Adapter, 3/4" Male 4730-401-11-01 Tube, Copper, 3/4" x 36-1/2" Long 5700-011-58-26 PREVIOUS COMPONENT IS ITEM 11. INTO THE BOOSTER TANK. ITEM DESCRIPTION MFG No.
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Page 22: Outlet Plumbing Assembly
OUTLET PLUMBING ASSEMBLY ITEM DESCRIPTION MFG No. Vacuum Breaker, 3/4" NPT 4820-300-08-00 Nipple, Brass, Close, 3/4" NPT 4730-207-34-00 Union, Brass, 3/4" NPT 4730-212-05-00 Tube, Copper with Adapters, 30-3/8" Long 5700-011-82-27 Elbow, Brass, Street, 3/4" NPT 4730-206-04-34 Tube, Copper with Adapters, 4-1/2" Long 5700-001-26-72... -
Page 23: Booster Tank Assembly
TEMPSTAR BOOSTER TANK ASSEMBLY 5, 6, 7, 14 4, 8,12,13 10, 11... -
Page 24: Thermostats
TEMPSTAR BOOSTER TANK ASSEMBLY/THERMOSTATS ITEM DESCRIPTION MFG No. Locknut, 1/4"-20 with Nylon Insert 5310-374-01-00 Washer, 1/4" ID, S/S, Flat 5311-174-01-00 Booster Tank Weldment 5700-001-22-02 Rinse Heater (See Rinse Heater Section) Fitting, 1/4" Imperial Brass 5310-924-02-05 Thermostat Bracket 5700-011-73-72 Thermostat, Rinse 5930-121-71-29 Nut, Hex, 5/16"-18... -
Page 25: Hood Assembly
HOOD ASSEMBLY 3, 5 ITEM DESCRIPTION MFG No. Hood Weldment 5700-041-94-39 Left Front Hood Support 5700-021-33-18 Right Front Hood Support 5700-021-33-17 Double Door Guide, Front Left 5700-021-33-20 Double Door Guide, Front Right 5700-021-33-19 Guide, Right Rear 5700-021-84-70 Guide, Left Rear 5700-021-84-71 Screw, 1/4"-20 x 1/2"... -
Page 26: Tub Front Assembly
TUB FRONT ASSEMBLY 1, 2, 3 8, 9, 10, 11 16,17, 18 13, 14 14, 15 SEE PAGE ENTITLED “WASH MOTORS”. SEE PAGE ENTITLED “WASH HEATERS”. 20, 21, 22... - Page 27 TUB FRONT ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG No. Screw, 1/4"-20 x 1/2" Long 5305-274-02-00 Locknut, 1/4"-20 with Nylon Insert 5310-374-02-00 Washer, 1/4"-20 ID, S/S, Flat 5311-174-01-00 Frame Weldment 5700-031-48-01 Bullet Foot 5340-108-01-03 Discharge Hose 5700-011-88-24 Hose Clamp 4730-719-01-37 Gauge Bracket 5700-011-48-08 Thermometer, Wash 6685-111-40-38...
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Page 28: Inner Tub Assembly
INNER TUB ASSEMBLY THE TUB PAN STRAINER, WHICH IS NOT SHOWN ON THIS PAGE, MAY BE ORDERED USING PART NUMBER 5700-021-50-08. 1, 2, 3 FOR INFORMATION CONCERNING THE OTHER ITEMS ON THIS PAGE THAT ARE NOT SPECIFICALLY CALLED OUT, REFER TO THE PAGE ENTITLED “TUB FRONT ASSEMBLY”. -
Page 29: Wash Heaters/Rinse Heaters
4540-121-63-38 NOTE: A 12 KW heater is the normal heater installed in the Tempstar; a 14 KW heater is used for those applications that have lower temperature incoming water. As a rule, a 12 KW heater requires 140°F (60°C) incoming water temperature, while a 14 KW heater requires 110°F (43.3°C). -
Page 30: Cantilver Arm/Door Assemblies
CANTILEVER ARM/DOOR ASSEMBLIES Detail “A” See Detail “A” For parts Detail BOTTOM RAIL MOUNTING OF SPRING TO BOTTOM RAIL... - Page 31 CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) ITEM DESCRIPTION MFG No. Bracket, Cantilever Support 5700-031-88-00 Bolt, Canlilever Hanger Eye 3/8"-16 5306-956-05-00 Nut, 3/8"-16 Stainless Steel 5310-276-01-00 Wear Button .50 Dia 5700-011-88-01 Spring 5340-109-02-00 Rod, Spring 5700-001-28-18 Bracket, Door, Connecting 5700-021-33-39 Screw, 1/4"-20 x 5/8" lg Stainless Steel 5305-274-24-00 Washer, 1/4"...
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Page 32: Wash & Rinse Arms/Manifolds
WASH & RINSE ARM/MANIFOLD ASSEMBLIES “A” DETAIL FINAL RINSE ARMS & MANIFOLD 2, 3, 4 9, 17 “B” DETAIL 6, 10 WASH ARMS & MANIFOLD 9, 17 16, 8 2, 3, 4... - Page 33 WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) ITEM DESCRIPTION MFG No. Upper Manifold 5700-031-34-82 Nut, 3/8"-16 Stainless Steel 5310-276-01-00 Lockwasher 3/8 5311-276-01-00 Bolt, Hex 3/8-16 x 1 1/4" lg 5305-276-10-00 O Ring 5330-111-35-15 Positioning Bracket, Manifold Tube 5700-011-34-63 Tube, Wash Manifold 5700-131-15-07 Gasket, Manifold 5700-111-35-03...
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Page 34: Wash Pump Exploded View
WASH PUMP EXPLODED VIEW REPLACEMENT MOTORS ARE AVAILABLE FOR PURCHASE. CONTACT JACKSON MSC DIRECTLY TO ENSURE THAT YOU ORDER THE CORRECT MOTOR FOR YOUR MODEL. - Page 35 5330-002-06-21 Model Volts Phase Wash Motor Assembly Tempstar 6105-121-64-21 Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure that the motor is wired correctly. Different manufacturers of motors may...
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Page 36: Wash Motor Hanger/Track Assemblies
WASH MOTOR HANGER/TRACK ASSEMBLIES ITEM DESCRIPTION MFG No. Pump Support Main Bracket Weldment 5700-021-66-47 Nut, 1/4"-20, Serrated Hex 5310-011-66-49 Pump Support Adjustable Bracket 5700-002-00-48 ITEM DESCRIPTION MFG No. Rack Weldment 5700-002-01-01 Rack Guide 5700-001-28-19 Screw, 10-24 x 1/2" Long 5305-173-18-00 Locknut, 10-24 with Nylon Insert 5310-373-01-00... -
Page 37: Ordering Replacement Wire
ORDERING REPLACEMENT LEFT SIDE MOUNTING CONTROL BOXES In some rare instances, customers may request a Tempstar unit with the control box mounted on the left side of the unit as opposed to the normal right side. The components found in these control boxes are the same as found in any other control box of a compara- ble model. -
Page 38: Conduit And Fittings
ORDERING REPLACEMENT WIRE (CONTINUED)/CONDUIT & FITTINGS MISCELLANEOUS WIRE: Brown (18 Gauge) 6145-104-20-00 Brown (20 Gauge) 6145-104-08-97 Orange (18 Gauge) 6145-104-34-00 Orange with Black Stripes (18 Gauge) 6145-011-35-62 Orange with Blue Stripes (18 Gauge) 6145-011-46-39 Orange with White Stripes (18 Gauge) 6145-011-35-63 Orange with Yellow Stripes (18 Gauge) 6145-011-35-61... -
Page 39: Ordering Replacement Fasteners
ORDERING REPLACEMENT FASTENERS Dishmachines come with a variety of fasteners used to hold them together. On the following pages will be comprehensive list of all of the fasteners you may order. Jackson reserves the right to require minimum quantities to be ordered. SCREWS: Screw, 10-32 x 1/2”, Phillips Flat Head 5305-011-44-51... - Page 40 ORDERING REPLACEMENT FASTENERS (CONTINUED) LOCKWASHERS: LOCKNUTS: Lockwasher, 1/4”, Split 5311-274-01-00 Locknut, 1/4”-20 with Nylon, High Profile 5310-374-01-00 Lockwasher, 3/8”, Split 5311-276-01-00 Locknut, 1/4”-20 with Nylon, Low Profile 5310-374-02-00 Lockwasher, 3/8”, Split 5311-256-01-00 Locknut, 5/16”-24 with Nylon, High Profile 5310-375-01-00 Lockwasher, 5/8” 5311-278-02-00 Locknut, 5/16”-24 with Nylon, Low Profile 5310-374-03-00...
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Page 41: Schematic, 380 Volt, 50 Hz
Tempstar ELECTRICAL DIAGRAM 208 - 230 volt - 50/60 hertz - single/three phase... -
Page 42: Important Information Data Sheet
IMPORTANT INFORMATION DATA SHEET Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Notes:...
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