Reassembly - Suzuki VZR1800 Service Manual

REASSEMBLY

Reassemble the front fork in the reverse order of disassembly.
Pay attention to the following points:
OIL SEAL AND DUST SEAL
• Install the dust seal, oil seal stopper ring, oil seal and oil seal
retainer onto the inner tube.
1 Dust seal
2 Oil seal stopper ring
3 Oil seal
4 Oil seal retainer
* When installing the oil seal to outer tube, be careful
not to damage the oil seal lip.
* Do not use solvents for washing to prevent oil seal
damage.
* Apply fork oil to the Anti-friction metals and lip of the
oil seal.
* Make sure that the oil seal stopper ring has been fit-
ted securely.
• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
• Insert the inner rod/damper rod (cartridge) into the inner tube.
• Apply THREAD LOCK SUPER to the damper rod bolt.
99000-32110: THREAD LOCK SUPER "1322"
Use a new damper rod bolt gasket 1 to prevent oil
leakage.
or equivalent
VZR1800/ZL0 ('10-MODEL) 19