Subaru 2004 Impreza Service Manual page 5

MANUAL TRANSMISSION AND DIFFERENTIAL
3) Remove the insert stopper plate, sleeve and hub
assembly No. 2, baulk ring, 5th drive gear and nee-
dle bearing.
(C)
(D)
(E)
(A) Insert stopper plate
(B) Sleeve and hub ASSY No. 2
(C) Baulk ring
(D) 5th drive gear
(E) Needle bearing
4) Using ST1, ST2 and a press, remove the rest of
parts.
NOTE:
Replace sleeve and hub with ones. Do not attempt
to disassemble because they must engage at a
specified point. If they should be disassembled,
mark engagement point on splines before hand.
ST1 899864100 REMOVER
ST2 899714110 REMOVER
ST2
(A) Press
Main Shaft Assembly for Single-Range
(A)
(B)
MT-00819
(A)
ST1
MT-00820
D: ASSEMBLY
1. AWD NON-TURBO MODEL
1) Assemble when each sleeve and hub assembly
are disassembled.
NOTE:
Position the open ends of spring 120° apart.
(A)
(B)
(C)
(D)
(A) 3rd-4th hub ASSY
(B) 3rd gear side
(C) 5th-Rev hub ASSY
(D) 5th gear side
2) Install the 3rd drive gear, baulk ring, sleeve and
hub assembly for 3rd needle bearing on transmis-
sion main shaft.
NOTE:
Align the groove in baulk ring with shifting insert.
3) Install the 4th needle bearing race onto trans-
mission main shaft using ST1, ST2 and a press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
5MT-74
MT-00191