Subaru 2004 Impreza Service Manual page 26

D: ASSEMBLY
1. AWD MODEL
1) Install the sleeve and hub assembly by matching
alignment marks.
NOTE:
Use a new gear and hub assembly, if gear or hub
have been replaced.
( A )
(A) 1st gear side
(B) 2nd gear side
(C) Flush surface
(D) Stepped surface
2) Install the washer, snap ring and sub gear to 1st
driven gear.
3) Install the 1st driven gear, 1st baulk ring, gear
and hub assembly onto driven shaft.
NOTE:
• Take care to install the gear and hub assembly in
proper direction.
• Align the baulk ring and gear & hub assembly
with key groove.
4) Install the 2nd driven gear bushing onto driven
shaft using ST1, ST2 and press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Attach a cloth to the end of driven shaft to pre-
vent damage.
• When press fitting, align the oil holes of shaft and
bush.
Drive Pinion Shaft Assembly
( B )
( C )
( D )
MT-00252
MANUAL TRANSMISSION AND DIFFERENTIAL
ST1 499277200
ST2 499587000
5) Install the 2nd driven gear, inner baulk ring, syn-
chro cone, outer baulk ring and insert onto driven
shaft. (Except 1.6 L model)
(A) 2nd driven gear
(B) Inner baulk ring
(C) Synchro cone
(D) Outer baulk ring
6) Install the 2nd driven gear, 1st-2nd bulk ring and
insert onto driven shaft. (1.6 L model)
7) After installing the key on driven shaft, install the
3rd-4th driven gear using ST and press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Align the groove in baulk ring with insert.
ST 499277200
5MT-95
INSTALLER
INSTALLER
ST1
ST2
MT-00253
(D) (A)
(C) (B)
MT-00254
INSTALLER
ST
MT-00255