Lubrication; Capacities And Replacement Parts; Hardware - Cushman Titan XD Owner's Manual

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

LUBRICATION

Do not use more than three (3) pumps of grease in any
grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that
could damage components.
Putting more than three pumps of grease in a grease fitting
could damage grease seals and cause premature bearing
failure.
CAPACITIES AND REPLACEMENT
PARTS
Rear Axle Oil
Fuses
Halogen Headlight
LED Headlight
Turn Signal Bulb
LED Tail/Brake Light

Capacities and Replacement Parts

HARDWARE

Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle. Grade 5
hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identified by 6 marks
on the head. Metric hardware is marked on the head with 8.8 or 10.9. Unmarked hardware is Grade 2.
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened with care and in
accordance with the Torque Specifications table or as specified in the Repair and Service Manual for this vehicle.
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE 1/4"
4
Grade 2
(5)
6
Grade 5
(8)
6
Grade 8
(8)
BOLT SIZE M4
Class 5.8 1
(Grade 2) (2)
5.8
2
Class 8.8
(3)
(Grade 5) 8.8
3
Class 10.9
(4)
(Grade 8) 10.9
13.8 oz (410 ml) 80W90GL5
see section on FUSES
P/N 624546
P/N 624549
P/N 1918G2
P/N 627547
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
5/16" 3/8" 7/16"
8 15
(11) (20) (33)
13 23
(18) (31) (47)
18 35
(24) (47) (75)
M5 M6
2 4
(3) (6) (14)
4 7
(6) (10) (24)
6 10
(8) (14) (34)
Torque Specifications and Bolt Grades
MAINTENANCE
1/2" 9/16"
24 35 55
(47) (75)
35 55 80
(75) (108)
55 80 110
(108) (149)
M8 M10 M12
10 20 35
(27) (47)
18 35 61
(47) (83)
25 49 86
(66) (117)
Brake Pedal
Control Arms
2 King Pins
2 Wheel Bearings
5/8" 3/4" 7/8"
75 130 125
(102) (176) (169)
110 200 320
(149) (271) (434)
170 280 460
(230) (380) (624)
M14
55
(76.4)
97
(131)
136
(184)
2 Lower
5
"PACK"
1"
190
(258)
480
(651)
680
(922)
5 - 11