Cushman Shuttle 2 Owner's Manual
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Cushman Shuttle 2 Owner's Manual

Cushman 48 v electric powered vehicle owner's guide
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Owner's Guide
622016
ISSUED JULY 2011
REVISED OCTOBER 2011

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  • Page 1 Owner’s Guide 622016 ISSUED JULY 2011 REVISED OCTOBER 2011...
  • Page 2 WELCOME Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehi- cles;...
  • Page 3 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OWNER’S GUIDE 48 V ELECTRIC POWERED VEHICLE SHUTTLE 2 SHUTTLE 4 SHUTTLE 6 STARTING MODEL YEAR 2012 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications.
  • Page 4 FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless oth- erwise indicated.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY....................................1-1 GENERAL SPECIFICATIONS............................. 2-1 INTRODUCTION.................................. 3-1 OPERATING PROCEDURES.............................. 4-1 MAINTENANCE................................... 5-1 DELCARATION OF CONFORMITY ........................
  • Page 6 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv...

  • Page 7: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY................................. 1-3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS..................1-3 GENERAL ................................1-4 GENERAL OPERATION ............................1-5 MAINTENANCE ..............................

  • Page 8: Safety

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 2...

  • Page 9: Notices, Cautions, Warnings, And Dangers

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface.

  • Page 10: General

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer.

  • Page 11: General Operation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordinances.

  • Page 12: Ventilation

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle •...

  • Page 13: Labels And Pictograms

    SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LABELS AND PICTOGRAMS 1 - 7...
  • Page 14 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WARNING WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY. MAXIMUM RAMP/HILL READ MANUAL SECURE LOAD AS FAR FORWARD XXX lbs.
  • Page 15 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CLEAN UP GASOLINE DO NOT SPILLS WITH WATER EXPOSE TO FLAME BEFORE STARTING ENGINE UNLEADED DO NOT GASOLINE DISPOSE OF BATTERIES...
  • Page 16 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. KEEP CLEAR OPERATE HAND OR FROM FINGERS CAN DRIVERS SIDE BE TRAPPED ONLY POSITION KEEP ARMS AND LEGS POSITION WITHIN VEHICLE HEADLIGHTS...
  • Page 17 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ENGINE CRANKING START POSITION REAR DIFFERENTIAL LOCK SWITCH PULL HANDLE UP TO ENGAGE PARK BRAKE FRONT DIFFERENTIAL LOCK SWITCH. WARNING READ OWNER'S MANUAL BEFORE ENGAGING FRONT DIFFERENTIAL...
  • Page 18 SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 1 - 12...

  • Page 19: General Specifications

    Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SHUTTLE 2 Vehicle Specifications ..........................2 - 2 SHUTTLE 4 Vehicle Specifications ..........................2 - 3 SHUTTLE 6 Vehicle Specifications ..........................2 - 4 SHUTTLE 4, SHUTTLE 6 Vehicle Dimensions........................
  • Page 20 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 2...
  • Page 21 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: SHUTTLE™ 2 TYPE: ELECTRIC DRIVE CARGO CARRIER MODEL YEAR: 2012 Part No:. 618848 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Precision Drive System™...
  • Page 22 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: SHUTTLE™ 4 TYPE: ELECTRIC POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No:. 618850 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Precision Drive System™...
  • Page 23 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. MODEL: SHUTTLE™ 6 TYPE: ELECTRIC POWERED PERSONNEL CARRIER MODEL YEAR: 2012 Part No:. 618852 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Precision Drive System™...
  • Page 24 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Lowest Clearance At Differential 4.25 in. (10.8 cm) (All Models) 93.5 in. (237.0 cm) 122.0 in. (310.0 cm) 133.5 in.
  • Page 25 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SHUTTLE 2 93.5 in. (237.0 cm) 122 in. (310.0 cm) 138.5 in. (352.0 cm) 46.5 in.
  • Page 26 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 72.0 in. (183.0 cm) 48.6 in. (123.0 cm) RECOMMENDED MAX SIDE TILT Front Wheel Track 25% or 14° MAX 34.2 in.
  • Page 27 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TURNING CLEARANCE DIAMETER 25ft 6inches (7.8 m) 94 in. (240 cm) INTERSECTING AISLE CLEARANCE 94 in. (240 cm) 2 - 9...
  • Page 28 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 2 - 10...

  • Page 29: Introduction

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. FEATURES..................................3-3 General Information ....................................3-3 Key Switch / Headlight Switch..................................3-3 State of Charge Meter....................................3-3 Direction Selector......................................
  • Page 30 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 2...

  • Page 31: Features

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’...
  • Page 32 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Park Brake Brake 3 - 4...

  • Page 33: Horn

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Depressing the accelerator pedal will release the park brake if it is engaged. This is a feature to assure the vehicle is not driven with the park brake engaged.Depressing the accelerator pedal is not the preferred method of releasing the park brake.
  • Page 34 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 3 - 6...

  • Page 35: Run/Tow Switch

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 18. Run/Tow Switch The Run/Tow switch is used when the vehicle has become stalled or inoperative. To reduce the possibilty of severe injury or death resulting from loss of vehicle control, consider the grade of the terrain the vehicle is on and set vehicle’s park brake accordingly before switch- ing the Run - Tow/Maintenance switch to the ‘Tow/Maintenance’...

  • Page 36: Utility Bed

    INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 19. Utility Bed To reduce the possibility of severe injury or death, read, understand and follow the Danger label affixed to the front of the load bed.
  • Page 37 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 9...
  • Page 38 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 3 - 10...

  • Page 39: Operating Procedures

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ............................4-2 BEFORE INITIAL USE ................................ 4-3 PORATABLE CHARGER INSTALLATION ......................... 4-4 Using the Charger .......................................

  • Page 40: Serial Number Location

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION Two serial number and manufacture date code plates are on the vehicle. One (PART C) is placed on the body below the front, driver side of the seat, PART D is placed on the frame weld tube.

  • Page 41: Before Initial Use

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BEFORE INITIAL USE Read, understand and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle, its equipment as well as how to use it safely.

  • Page 42: Portable Charger Installation

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PORTABLE CHARGER INSTALLATION Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances.

  • Page 43: Using The Charger

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Provide Protection From Elements Keep cooling fins clean and free of dirt and debris NEMA 15 - 5R Grounded AC Receptacle 110 - 120 VAC.

  • Page 44: Understanding The Charger

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE Looping the DC cord through the steering wheel when charging serves as good reminder to store the cord out of the way when finished with charging.

  • Page 45: On-Board Charger

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The charging (DC) cord is equipped with a polarized connector that fits into a matching Front of receptacle on the vehicle.

  • Page 46: Operating The Vehicle

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle.

  • Page 47: Performance

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Performance NOTICE Vehicles operate only when the Run - Tow/Maintenance/Storage switch is in the ’RUN’ position. The options are defined as follows: The vehicle’s top speed is sensed and regulated directly by the controller and the feature to slow the vehicle when the accelerator pedal is up is mild.

  • Page 48: Walk-Away Feature

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Walk-Away Feature Walk-Away limits vehicle movement without driver input, slowing the vehicle to 2 mph (3 kph) and sounding an audi- ble alarm (reverse beeper).

  • Page 49: Starting And Driving

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. STARTING AND DRIVING To reduce the possibility of roll - back which could result in severe injury or vehicle damage, do not release the service brake until motor has started.

  • Page 50: Labels And Pictograms

    OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE This model is equipped with a feature (pedal-up braking) that slows the vehicle’s speed when the accelerator pedal is released until the vehicle stops.
  • Page 51 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 4 4 4 - 13...
  • Page 52 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 4 4 4 4 4 - 14...

  • Page 53: Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ............................5-3 Vehicle Cleaning ......................................5-3 COMMON SENSE OPERATION ............................5-4 ENVIRONMENTAL CONCERNS............................
  • Page 54 MAINTENANCE Battery Replacement ....................................5-20 Prolonged Storage..................................... 5-20 Battery Charging......................................5-21 AC Voltage ........................................ 5-22 Troubleshooting......................................5-22 HYDROMETER ..................................5-22 Using Hydrometer...................................... 5-23 PROLONGED STORAGE ..............................5-22 5 - 2...

  • Page 55: Vehicle Cleaning And Care

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer.

  • Page 56: Common Sense Operation

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. COMMON SENSE OPERATION To prevent severe injury or death, observe the following: Never transport loaded firearms on or in vehicle Check that firearms are unloaded with the safety engaged and are properly secured with muzzle pointing in a safe direction before operating vehicle.

  • Page 57: Repair

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. REPAIR Some servicing operations may require the front wheels, the rear wheels, or the entire vehicle to be raised. To reduce the possibility of severe injury or death from a vehicle falling from a jack: Be sure the vehicle is on a firm and level surface.

  • Page 58: Wheels And Tires

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WHEELS AND TIRES A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall.

  • Page 59: Wheel Installation

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wheel Installation To reduce the possibility of component damage, do not tighten lug nuts to more than 85 ft. lbs. (115 Nm) torque. It is important to follow the ‘cross sequence’...

  • Page 60: Light Bulb Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb.

  • Page 61: Transporting Vehicle

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE Towing To reduce the possibility of severe injury or death: Use extra caution when towing a vehicle. DO NOT ride on the vehicle being towed.
  • Page 62 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wear eye protection when working on the vehicle. Use extra care when work- ing around batteries, or using solvents or compressed air. To reduce the possibility of causing an electrical arc, which could result in a battery explosion, turn off all electrical loads from the battery before removing battery wires.

  • Page 63: Routine Maintenance

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ROUTINE MAINTENANCE To prolong vehicle life, some maintenance items must be serviced more frequently on vehicles used under severe driving conditions such as extreme temperatures, extreme dust/debris conditions, or frequent use with maximum load.

  • Page 64: Rear Axle

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. the brakes were latched. The vehicle should stop within the ‘normal’ range of stopping distances. If the vehicle stops more than 4 ft.

  • Page 65: Hardware

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Hardware ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.

  • Page 66: General Operation

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE    Check Clean, Adjust, etc. Replace To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa- tive or see the Repair and Service Manual for this vehicle.

  • Page 67: Capacities And Replacement Parts

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following)  DIRECTION SELECTOR Check for wear and smooth movement (lubricate shaft with light oil if required) ...

  • Page 68: Battery

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Batteries are heavy. Use proper lifting techniques when moving them. Always lift the battery with a commercially available battery lifting device. Use care not to tip batteries when removing or installing them;...

  • Page 69: Monthly

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. and result in extreme overheating. The charger should be checked after 24 hours and unplugged after the charge cycle is complete. Before charging the batteries, inspect the plug of the battery charger and vehicle receptacle housing for dirt or debris.
  • Page 70 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Over the life of the battery, a considerable amount of water is consumed. It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction.

  • Page 71: Battery Cleaning

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Contact a physician immediately. Any electrolyte spills should be neutralized with a solution of 1/4 cup (60 ml) sodium bicarbonate (baking soda) dissolved in 1 1/2 gallons (6 liters) of water and flushed with water.

  • Page 72: Battery Replacement

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Allow the solution to set for at least three minutes; use a soft bristle Non-Metalic Wand brush or cloth to wipe the tops of 1 quart 1/4 Cup (60 ML) (1 liter)

  • Page 73: Prolonged Storage

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Use care to connect the battery wires as shown. Tighten the battery post hardware to 90 - 100 in. lbs. (6 -8 Nm) torque Do not over-torque the terminal stud nut, this BL+ to...

  • Page 74: Ac Voltage

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1.140 1.180 1.220 1.260 1.300 1.100 1.120 1.160 1.200 1.240 1.280 SPECIFIC GRAVITY ELECTROLYTE FREEZING POINT Before charging, the following should be observed: Do not overfill batteries.

  • Page 75: Hydrometer

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The second reason is to determine why a particular vehicle does not perform adequately. Performance problems may result in a vehicle that runs slowly or in a vehicle that is unable to operate for the time required. A new battery must mature before it will develop its maximum capacity.

  • Page 76: Using Hydrometer

    MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Using A Hydrometer 1. Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temper- ature and note the reading.
  • Page 77 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 25...
  • Page 78 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: 5 - 26...
  • Page 79 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO. DECLARATION OF CONFORMITY ................................. A - 3 A - 1...
  • Page 80 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 2...

  • Page 81: Declaration Of Conformity

    APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY A - 3...
  • Page 82 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. DECLARATION OF CONFORMITY (CONTINUED) A - 4...
  • Page 83 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 5...
  • Page 84 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: A - 6...
  • Page 86 E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...

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