Rear Axle; Checking The Lubrican Level; Lubrication; System Test - Cushman Shuttle 2 Owner's Manual

MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
the brakes were latched. The vehicle should stop within the 'normal' range of stopping distances. If the vehicle stops
more than 4 ft. (1.2 m) beyond the acceptable stopping distance or pulls to one side, the vehicle has failed the test
and should be tested again.
If the vehicle fails the second test, it should immediately be removed from service. The vehicle must be inspected
by a qualified mechanic who should refer to the TROUBLE SHOOTING section in the Technician's Repair and Ser-
vice Manual.

REAR AXLE

The only maintenance required for the first five years is the periodic inspection
of the rear axle for lubricant leakage. Unless leakage is evident, the lubricant
need only be replaced after five years. Refer to the Service and Repair Manual
for the fluid replacement procedure.
5
Checking The Lubricant Level
Clean the area around the check/fill plug and remove plug. The correct lubricant
level is just below the bottom of the threaded hole. If lubricant is low, add lubri-
cant as required. Add lubricant slowly until lubricant starts to seep from the hole.
Install the check/fill plug. In the event that the lubricant is to be replaced, the oil
pan must be removed or the oil siphoned through the check/fill hole.

LUBRICATION

Do not use more than three (3) pumps of grease in any grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that could damage components.
Putting more than three pumps of grease in a grease fitting could damage grease seals and cause premature bear-
ing failure.

SYSTEM TEST

At monthly intervals, test the controller by allowing the vehicle to roll down an incline with the accelerator pedal
released. Braking force should be felt at approximately 2 mph (3 kph) indicating that the system is functioning. If
vehicle speed continues to rise, apply the service brake and have vehicle inspected by a trained mechanic.
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Lubrication Points
Rack
Ball
Joint
View from Underside of Vehicle
Check/Fill Plug