Cushman HAULER PRO X Service & Parts Manual
Cushman HAULER PRO X Service & Parts Manual

Cushman HAULER PRO X Service & Parts Manual

72v electric powered vehicle
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SERVICE PARTS MANUAL
HAULER Pro X
655820-AB
ISSUED AUGUST 2016
REVISED JULY 2019

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Table of Contents
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Summary of Contents for Cushman HAULER PRO X

  • Page 1 SERVICE PARTS MANUAL HAULER Pro X 655820-AB ISSUED AUGUST 2016 REVISED JULY 2019...
  • Page 3 SERVICE PARTS MANUAL 72V ELECTRIC POWERED VEHICLE HAULER PRO X STARTING MODEL YEAR 2017 CALIFORNIA Proposition 65 Warning WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which contain lead and lead compounds and other chemicals identified by the State of California to potentially cause can- cer, birth defects, and other reproductive harm.
  • Page 4 GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.
  • Page 5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V ACCELERATOR .
  • Page 6 NOTES 655820 Service Parts Manual Page iv...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN • APPENDIX The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR To harness from direction selector Part of Frame PEDAL BOX ASSEMBLY includes items 2 - 34 ACCELERATOR PEDAL ASSEMBLY includes items 28 - 30 PEDAL HARNESS includes items 33 - 34 655820 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 13 ACCELERATOR Notes: 655820 Service Parts Manual Page A-4...
  • Page 14 BATTERY CHARGER 655820 Service Parts Manual Page B-1...
  • Page 15 BATTERY CHARGER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 BATTERY CHARGER Notes: 655820 Service Parts Manual Page B-3...
  • Page 17 BATTERY CHARGER Notes: 655820 Service Parts Manual Page B-4...
  • Page 18 BODY Front of Vehicle 655820 Service Parts Manual Page C-1...
  • Page 19 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 20 BODY Front of Vehicle Front of Vehicle 655820 Service Parts Manual Page C-3...
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY Front of Vehicle Dash Panel Existing Hardware Front of Vehicle GLOVE BOX DOOR ASSY (PASSENGER SIDE) includes items 26 - 29 655820 Service Parts Manual Page C-5...
  • Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 25 BODY Notes: 655820 Service Parts Manual Page C-8...
  • Page 26 BODY Front of Vehicle 655820 Service Parts Manual Page C-9...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Front of Vehicle 655820 Service Parts Manual Page C-11...
  • Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BODY Front of Vehicle 19 20 Existing Floorboard PASSENGER EQUIPMENT HOLDER KIT Hardware includes items 24 - 25 Existing ACCELERATOR PEDAL GUARD KIT Front of Vehicle Hardware includes items 26 - 27 Rocker Panel ACCELERATOR PEDALGUARD Existing HARDWARE KIT includes items 28 - 29 Hardware 655820 Service Parts Manual Page C-13...
  • Page 31 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY Front of Vehicle SIDE PANEL (DRIVER SIDE) includes items 10, 12 - 13 SIDE PANEL (PASSENGER SIDE) includes items 11- 13 655820 Service Parts Manual Page C-15...
  • Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BODY Front of Vehicle FOR VEHICLES WITH TAILLIGHTS 655820 Service Parts Manual Page C-17...
  • Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 36 BODY Rear Bumper HEAVY DUTY HITCH KIT Rear Hitch Receiver ANGLE HITCH Front of Vehicle CLEVIS HITCH DROP ANGLE HITCH DROP CLEVIS HITCH DROP ANGLE HITCH 655820 Service Parts Manual Page C-19...
  • Page 37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BODY Notes: 655820 Service Parts Manual Page C-21...
  • Page 39 BODY Notes: 655820 Service Parts Manual Page C-22...
  • Page 40 BRAKES BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) includes items 3 - 12 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items 3, 5 - 30 Front of Vehicle 655820 Service Parts Manual Page D-1...
  • Page 41 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 BRAKES BRAKE PEDAL ASSEMBLY (WITHOUT LIGHT) includes items 2 - 10 BRAKE PEDAL ASSEMBLY (WITH LIGHT) includes items 2, 4 - 10, 12 - 29 655820 Service Parts Manual Page D-3...
  • Page 43 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 BRAKES COMPENSATOR ASSEMBLY (2 WHEEL DRUM BRAKES) includes items 2 - 14 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum Rear Axle (Passenger Side) 655820 Service Parts Manual Page D-5...
  • Page 45 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 46 BRAKES COMPENSATOR ASSEMBLY (4 WHEEL DRUM BRAKES) includes items 2 - 12 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum To Front Brake Drum Rear Axle (Passenger Side) 655820 Service Parts Manual Page D-7...
  • Page 47 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 BRAKES Front of Vehicle Part of Frame Front of Vehicle 655820 Service Parts Manual Page D-9...
  • Page 49 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 50 BRAKES REAR MECHANICAL BRAKES BRAKE ASSEMBLY (DRIVER SIDE) includes items 3 - 9 BRAKE ASSEMBLY (PASSENGER SIDE) includes items 3 - 8, 10 BRAKE DRUM ASSEMBLY includes items 17, 18 Tension Pin ADJUSTER ASSEMBLY 655820 Service Parts Manual Page D-11...
  • Page 51 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 52 BRAKES Notes: 655820 Service Parts Manual Page D-13...
  • Page 53 BRAKES Notes: 655820 Service Parts Manual Page D-14...
  • Page 54 BRAKES FRONT DISC BRAKES ROTOR AND HUB ASSEMBLY includes items 2 - 6 Spindle Front of Vehicle 655820 Service Parts Manual Page D-15...
  • Page 55 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 56 BRAKES 655820 Service Parts Manual Page D-17...
  • Page 57 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 59 BRAKES Notes: 655820 Service Parts Manual Page D-20...
  • Page 60 BRAKES Part of Frame Front of Vehicle Part of Frame Front of Vehicle Front of Vehicle PUSH ROD ASSEMBLY includes items 28 - 30 Items 22 - 30: For Vehicles Manufactured Before March 18, 2019 655820 Service Parts Manual Page D-21...
  • Page 61 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 BRAKES Part of Frame For Vehicles Manufactured After March 19, 2019 Front of Vehicle Front of Vehicle 655820 Service Parts Manual Page D-23...
  • Page 63 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 BRAKES HYDRAULIC BRAKE PEDAL ASSEMBLY includes items 2 - 3 LINKAGE ROD ASSEMBLY includes items 10 - 12 BRAKE CALIPER ASSEMBLY includes items 34 - 37 Front of Vehicle For Vehicles Manufactured After March 19, 2019 To Master Cylinder For Vehicles Manufactured Before March 18, 2019 Front of Vehicle Frame and axle...
  • Page 65 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 67 BRAKES Notes: 655820 Service Parts Manual Page D-28...
  • Page 68 655820 Service Parts Manual Page E-1...
  • Page 69 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 70 Notes: 655820 Service Parts Manual Page E-3...
  • Page 71 Notes: 655820 Service Parts Manual Page E-4...
  • Page 72 ELECTRICAL Front of Vehicle Front of Vehicle 655820 Service Parts Manual Page F-1...
  • Page 73 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 75 ELECTRICAL Notes: 655820 Service Parts Manual Page F-4...
  • Page 76 ELECTRICAL HAND PUMP Front of Vehicle Front of Vehicle On-Board Battery Charger DC-DC CONVERTOR (72V) includes item 6 FUSE BLOCK INSTALLATION Front of Vehicle 655820 Service Parts Manual Page F-5...
  • Page 77 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 78 ELECTRICAL Front of Vehicle CHARGER RECEPTACLE ASSEMBLY includes items 6 - 14 Front of Vehicle Front of Vehicle Front of Vehicle 655820 Service Parts Manual Page F-7...
  • Page 79 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 ELECTRICAL FRONT GRILLE ASSEMBLY WITH LIGHTS includes items 3 - 5 FRONT GRILLE ASSEMBLY WITH LED LIGHTS includes items 3 - 4, 6 HEADLIGHTS Rear Fender TAILLIGHT Instrument Panel Horn Front of Vehicle To Horn Switch 655820 Service Parts Manual Page F-9...
  • Page 81 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 82 ELECTRICAL USB PORT HOUSING ASSEMBLY includes items 15 - 16 Front of Vehicle 10Amp 655820 Service Parts Manual Page F-11...
  • Page 83 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 84 ELECTRICAL Front of Vehicle Front of Vehicle HOUR METER INSTALLATION Canopy Top STROBE LIGHT KIT includes items 11 - 20 STROBE LIGHT ASSEMBLY includes items 12 - 13 Canopy Shown for Reference only 655820 Service Parts Manual Page F-13...
  • Page 85 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 86 ELECTRICAL Notes: 655820 Service Parts Manual Page F-15...
  • Page 87 ELECTRICAL Notes: 655820 Service Parts Manual Page F-16...
  • Page 88 ELECTRONIC SPEED CONTROL ELECTRONIC SPEED CONTROL ASSEMBLY includes items 2 - 17 Front of Vehicle Part of Solenoid 655820 Service Parts Manual Page G-1...
  • Page 89 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 90 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 91 ELECTRONIC SPEED CONTROL Notes: 655820 Service Parts Manual Page G-4...
  • Page 92 FRONT SUSPENSION AND STEERING SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) includes items 4 - 13 SPINDLE AND HUB ASSEMBLY (DRIVER SIDE) includes items 5 - 13, 17 Steering Box Assembly Part of Frame Front of Vehicle 655820 Service Parts Manual Page H-1...
  • Page 93 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 94 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 95 FRONT SUSPENSION AND STEERING Notes: 655820 Service Parts Manual Page H-4...
  • Page 96 FRONT SUSPENSION AND STEERING STEERING BOX ASSEMBLY includes items 2 - 23 RACK BALL JOINT includes items 24 - 25 655820 Service Parts Manual Page H-5...
  • Page 97 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 98 FRONT SUSPENSION AND STEERING STEERING COLUMN KIT includes items 13 - 25 TIE ROD ASSEMBLY includes items 37 - 41 Front of Vehicle Axle Shown For reference only 655820 Service Parts Manual Page H-7...
  • Page 99 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 100 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 101 FRONT SUSPENSION AND STEERING Notes: 655820 Service Parts Manual Page H-10...
  • Page 102 MOTOR MOTOR WITHOUT IntelliBrake SPEED SENSOR KIT includes items 8 - 9 Rear Axle Front of Vehicle 655820 Service Parts Manual Page J-1...
  • Page 103 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 104 MOTOR Notes: 655820 Service Parts Manual Page J-3...
  • Page 105 MOTOR Notes: 655820 Service Parts Manual Page J-4...
  • Page 106 REAR AXLE Front of Vehicle REAR AXLE WITH LIMITED SLIP DIFFERENTIAL, 16.99:1 includes items 5 - 42 REAR AXLE, 16.99:1 includes items 4, 7 - 42 655820 Service Parts Manual Page K-1...
  • Page 107 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 109 REAR AXLE Notes: 655820 Service Parts Manual Page K-4...
  • Page 110 REAR SUSPENSION Front of Vehicle 655820 Service Parts Manual Page L-1...
  • Page 111 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 112 REAR SUSPENSION Notes: 655820 Service Parts Manual Page L-3...
  • Page 113 REAR SUSPENSION Notes: 655820 Service Parts Manual Page L-4...
  • Page 114 SEATING SEAT BACK ASSEMBLY includes items 2 - 4 Front of Vehicle SEAT BOTTOM ASSEMBLY includes items 12 - 20 655820 Service Parts Manual Page M-1...
  • Page 115 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 116 SEATING SEAT BACK ASSEMBLY includes items 16, 17 Front of Vehicle SEAT BOTTOM ASSEMBLY includes items 24 - 35 655820 Service Parts Manual Page M-3...
  • Page 117 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 118 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 119 SEATING Notes: 655820 Service Parts Manual Page M-6...
  • Page 120 SEATING Front of Vehicle SEAT BACK ASSEMBLY includes items 2 - 4 SEAT BOTTOM ASSEMBLY includes items 12 - 22 FRONT CE SEAT BRACKET ASSEMBLY includes items 23, 24 655820 Service Parts Manual Page M-7...
  • Page 121 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 122 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 123 SEATING Notes: 655820 Service Parts Manual Page M-10...
  • Page 124 SEATING SEAT BACK ASSEMBLY includes items 7, 8 Front of Vehicle SEAT BOTTOM ASSEMBLY includes items 14 - 24 655820 Service Parts Manual Page M-11...
  • Page 125 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 126 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 127 SEATING Notes: 655820 Service Parts Manual Page M-14...
  • Page 128 SEATING FLIP SEAT BOTTOM ASSEMBLY Seat Backrest includes items 2 - 4 Assembly BACKREST ASSEMBLY (BLACK) includes items 10 - 14 655820 Service Parts Manual Page M-15...
  • Page 129 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 130 SEATING Flip Deck Board Flip Deck Board Front of Vehicle 655820 Service Parts Manual Page M-17...
  • Page 131 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 132 SEATING Front of vehicle FOOTREST HANDLE ASSEMBLY includes items 23 - 27 Front of Vehicle 655820 Service Parts Manual Page M-19...
  • Page 133 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 134 SEATING Notes: 655820 Service Parts Manual Page M-21...
  • Page 135 SEATING Notes: 655820 Service Parts Manual Page M-22...
  • Page 136 TRUCK BED PLASTIC TRUCK BED TRUCK BED ASSEMBLY, 40” includes items 2 - 15 Front of Vehicle 655820 Service Parts Manual Page N-1...
  • Page 137 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 138 TRUCK BED Front of Vehicle TRUCK BED LATCH ASSEMBLY includes items 19 - 26 655820 Service Parts Manual Page N-3...
  • Page 139 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 140 TRUCK BED Front of Vehicle ELECTRIC DUMP ASSEMBLY includes items 13 - 21 CIRCUIT BREAKER 655820 Service Parts Manual Page N-5...
  • Page 141 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 142 TRUCK BED Front of Vehicle D-RING KIT FOR PLASTIC BED includes items 4 and 5 Plastic Bed Front of Vehicle Plastic Bed 655820 Service Parts Manual Page N-7...
  • Page 143 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 144 TRUCK BED TOOL HOLDER KIT (PLASTIC BED) includes items 2 - 6 Plastic Bed Existing Hardware Front of Vehicle 655820 Service Parts Manual Page N-9...
  • Page 145 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 146 TRUCK BED REFRESHER DROP IN WITH COUNTER KIT includes items 3, 5 - 12 REFRESHER DROP IN WITH COUNTER, ICEBOX KIT includes items 3 - 12 Front of Vehicle Front of Vehicle REFRESHER DROP IN TUB ASSEMBLY includes items 20 - 22 REFRESHER DROP IN CLOSEOUT ASSEMBLY includes items 24 - 29 DRY GOODS DROP IN ASSEMBLY...
  • Page 147 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 148 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 149 TRUCK BED Notes: 655820 Service Parts Manual Page N-14...
  • Page 150 TRUCK BED FLAT TRUCK BED ASSEMBLY includes items 2 - 19 Front of Vehicle 655820 Service Parts Manual Page N-15...
  • Page 151 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 152 TRUCK BED Flat Bed Assembly Front of Vehicle TRUCK BED LATCH ASSEMBLY includes items 11 - 17 655820 Service Parts Manual Page N-17...
  • Page 153 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 154 TRUCK BED Flat Bed Assembly Front of Vehicle ELECTRIC DUMP ASSEMBLY includes items 8 - 16 CIRCUIT BREAKER 655820 Service Parts Manual Page N-19...
  • Page 155 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 156 TRUCK BED Front of Vehicle Front of Vehicle Front of Vehicle VIEW FROM UNDERSIDE OF VEHICLE TRUCK BED ASSEMBLY (ALUMINUM) includes items 2 - 35, 38 - 46 TAILGATE ASSEMBLY (ALUMINUM) includes items 38 - 46 655820 Service Parts Manual Page N-21...
  • Page 157 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 158 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 159 TRUCK BED Notes: 655820 Service Parts Manual Page N-24...
  • Page 160 TRUCK BED Bed Assembly (Aluminum) Front of Vehicle TRUCK BED LATCH ASSEMBLY includes items 11 - 17 655820 Service Parts Manual Page N-25...
  • Page 161 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 162 TRUCK BED Bed Assembly (Aluminum) Front of Vehicle ELECTRIC DUMP ASSEMBLY includes items 8 - 16 CIRCUIT BREAKER 655820 Service Parts Manual Page N-27...
  • Page 163 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 164 TRUCK BED HOOP RACK KIT includes items 2 - 9 LADDER TIE DOWN AND HOOK KIT includes items 12 - 16 Front of Vehicle 655820 Service Parts Manual Page N-29...
  • Page 165 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 166 TRUCK BED TOOL HOLDER KIT includes items 2 - 7 QUICK FIST KIT includes items 8 - 11 L-TRACK D-LOOP KIT (NOT ILLUSTRATED) includes item 15 Aluminum Bed Front of Vehicle 655820 Service Parts Manual Page N-31...
  • Page 167 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 168 TRUCK BED Front of Vehicle Aluminum Bed ALUMINUM BED DIVIDER KIT includes items 2 - 6 655820 Service Parts Manual Page N-33...
  • Page 169 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 170 TRUCK BED Notes: 655820 Service Parts Manual Page N-35...
  • Page 171 TRUCK BED Notes: 655820 Service Parts Manual Page N-36...
  • Page 172 WEATHER PROTECTION CANOPY TOP KIT, BLACK includes items 4, 7 - 22 CANOPY STRUT SET includes items 8 - 10 HARDWARE KIT includes items 11 - 22 CANOPY TOP KIT, TAN includes items 5, 7 - 22 CANOPY TOP KIT, BEIGE includes items 6, 7 - 22 Front of Vehicle 655820 Service Parts Manual Page P-1...
  • Page 173 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 174 WEATHER PROTECTION BESTOP KIT includes items 2 - 3 UTILITY STRUT SET includes items 4 - 8 HARDWARE KIT includes items 9 - 15 Front of Vehicle 655820 Service Parts Manual Page P-3...
  • Page 175 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 176 WEATHER PROTECTION ENCLOSURE REAR VIEW MIRROR KIT includes items 6 - 8 SPLIT WINDSHIELD UTILITY KIT includes items 11 - 17, 25 SPLIT WINDSHIELD ASSEMBLY includes items 14 - 17 FULL WINDSHIELD UTILITY KIT includes items 21 - 25 WINDSHIELD HARDWARE KIT includes items 26 - 27 REAR VIEW MIRROR Front Top Strut...
  • Page 177 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 178 WEATHER PROTECTION Notes: 655820 Service Parts Manual Page P-7...
  • Page 179 WEATHER PROTECTION Notes: 655820 Service Parts Manual Page P-8...
  • Page 180 WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY includes items 2 - 4 WHEEL AND TIRE ASSEMBLY includes items 9 - 11 WHEEL AND TIRE ASSEMBLY includes items 16 - 18 WHEEL AND TIRE ASSEMBLY includes items 25 - 27 WHEEL AND TIRE ASSEMBLY includes items 32 - 34 WHEEL AND TIRE ASSEMBLY includes items 40 - 42 ALLOY WHEEL CAP Tire design may vary by part number...
  • Page 181 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 182 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 183 WHEELS AND TIRES Notes: 655820 Service Parts Manual Page R-4...
  • Page 184 WHEELS AND TIRES FRONT 655820 Service Parts Manual Page R-5...
  • Page 185 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 186 WHEELS AND TIRES Notes: 655820 Service Parts Manual Page R-7...
  • Page 187 WHEELS AND TIRES Notes: 655820 Service Parts Manual Page R-8...
  • Page 188 DECALS AND LABELS Front of Vehicle Instrument Panel Cowl Front of Vehicle Front of Vehicle Controller Cover 651671 Side Panel Side Panel Front of Vehicle Front of Vehicle 655820 Service Parts Manual Page S-1...
  • Page 189 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 190 DECALS AND LABELS 500 lb. 226 kg 5 in. 12 cm / 25% 35980G02 Aluminum Bed READ AND OBEY THE FOLLOWING WARNINGS TO DECREASE RISK OF SEVERE INJURY OR DEATH. 664789 Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may move when the accelerator pedal is pressed.
  • Page 191 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 192 DECALS AND LABELS Notes: 655820 Service Parts Manual Page S-5...
  • Page 193 DECALS AND LABELS Notes: 655820 Service Parts Manual Page S-6...
  • Page 194 Phone: 001-706-798-4311, FAX: 001-706-771-4609 Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, or an authorized Branch, Parts & Accessories Department or at www.cushman.com. Copyrighted Material This manual may not be reproduced in whole...

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