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Related Manuals for CODELOCKS 2010
Summary of Contents for CODELOCKS 2010
- Page 1 Installation Instructions II-2/4/5K-0608...
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Page 2: Box Contents
Box Contents Check the contents of the box are correct according to the model 2010 4010 4020 5010 5020 Front Plate 2/4000 Front Plate 5000 Back Plate 2/4000 Back Plate 5000 Knob Handles 2000 Lever Handles 4/5000 Gaskets (x2) ... - Page 3 Box Contents...
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Page 4: Operations Check
OPERATIONS CHECK SPECIAL FIXING NOTE REMOTE RELEASE OPTION You should familiarise yourself with the operation Cables are provided for the REM and REM 2 of the lock and check that all parts work properly. terminals on the circuit board. (Fig ). R emove the battery cover from the back plate and install the 4 x AA cells supplied. Fig Connect the cables from the front plate and back . Battery plate. A BLEEP should be heard when you do this. 2. Remote If no BLEEP is heard then check that the batteries 3. Remote 2 are correctly installed. 4. Clutch / Actuator P lace the long spindle in the front plate socket and using finger grip only, test that the spindle is easily moved 80 in both directions. Leave socket REM 1 is for connection to a Reception Desk push in the centred position. button or a Door Intercom system. Pressing the E nter the factory Master Code (#234 for the button will cause the Blue light to Flash on the lock CL5000) (Badge Bar 234 for the CL2000 and release the lock for the pre-set time. & CL4000). REM 2 is for connection to a Fire Alarm System T he Blue light should flash and the spindle should so as to release a door in an emergency. This allows... - Page 5 DIMENSIONS 49/63mm (1 ”-2 ”) 63mm (2 ”) CL4010 CL4020 CL2010 63mm (2 ”) 49mm (1 ”) 49mm (1 ”) 25mm (1”) 171mm ”) 30mm ”) 72mm ”) 30mm (1 ”) 155mm ”) 55mm (2 ”) 60mm (2 ”) 84mm (3 ”) 60mm (2 ”)
- Page 6 INSTALLATION OF CL2010, CL4010 AND CL5010 LOCKS See page 9 for CL4020 and CL5020 Installation Instructions Take time to be precise and finish the Mark the centre line of latch on to the door edge. job quicker Apply the template to the other side of the door precisely against the height line and the centre line Installation holes must be drilled in exactly the of latch mark. Mark the holes to be drilled again. correct positions and precisely at right angles to the (See diagram A). door surface. Lock components must be vertically Keeping the drill level and straight, drill a 25mm and horizontally accurate in relation to each other hole in the centre of the door edge to accept and to the door. the latch. WEDGE THE DOOR FIRMLY TO PREVENT Keeping the drill level and straight, drill the holes MOVEMENT WHILST DRILLING AND CHISELLING in the door face. Drill from both sides of the door to increase accuracy and to avoid damage to the other Lightly mark a height line on the edge and both side when a drill goes right through. faces of the door and on the door jamb, to indicate the top of the lock when fitted. Crease the template Put the latch into the hole and, holding it square along one of the dotted lines (60mm or 70mm latch) to the door edge, draw around the faceplate. Starting and tape it to the door with the top in line with the with the top and bottom cuts, chisel a rebate to allow height line. Mark the holes to be drilled. the latch face to flush with the door edge. (See diagram B). Diagram A Diagram B CL500...
- Page 7 9 FOR CL5010 LOCKS ONLY. Fix the latch with the wood screws, with the bevel Remove the 4 towards the doorframe. socket head bolts from the back plate (2 are found under the battery cover). This will release the inside fixing plate. Fit the latch support post on the inside of the front plate, in hole A for a right hand hung door and hole B for a left hand hung door. (See diagram C). Cut the fixing bolts to correct length. Measured from beneath the bolt head, the length should be Diagram C the door thickness, plus approximately 5mm to the nearest cutting point of the bolt. CL500 inside N.B. Always cut the bolts at one of the cutting points front plate so as not to damage a thread. Use the cutting edges of pliers to crimp strongly several times around the selected cutting point. The surplus end should break off quite easily. Put the spindle into the latch with the spring on the front plate side of the door. 12 FOR CL5010 LOCKS ONLY. Apply the front plate over the spindle, passing the cable tube through the door and the latch support post through the latch. Place the fixing plate over the cable tube and spindle. Screw the ring nut onto the cable tube 7 FOR CL5010 LOCKS ONLY. Screw the cable until finger tight. Fit the alignment insert over the tube into the front plate, passing the cable through spindle. Screw the fixing bolts through to the the tube. For doors less than 45mm thick screw the front plate. (See diagram D). tube all the way to the end of the thread. For doors more than 45mm leave an appropriate amount of 13 FOR CL5010 LOCKS ONLY.
- Page 8 Diagram D 17 FOR CL5010 LOCKS ONLY. Fit the back plate over the fixing plate using the 4 socket head screws. CL500 only Fit the cylinder cover and outside handle to the front plate. Alignment insert MUST be removed Fit the inside handle to the back plate. before completing installation. The inside handle will now retract the latchbolt. The outside handle will turn freely without retracting the latch. Enter the factory Master Code #234. The Blue light will flash and the outside handle will now retract the latch. 21 FITTING THE STRIKE PLATE. Position the strike plate on the doorframe so that it lines up with FOR CL2010 AND CL4010 LOCKS ONLY. the flat of the latchbolt, and NOT the plunger. Remove the battery cover from the back plate, and Mark the positions of the fixing screws and draw remove the battery pack. Apply the front plate over around the aperture of the strike plate. the spindle, passing the latch support post through the latch and the cable through the door. With both Chisel out the aperture to 5mm deep to receive the parts of the back plate together place them over the latchbolt. Fix the strike plate to the surface of the spindle, pull the cable through, and screw the fixing frame using only the top fixing screw. bolts through to the front plate. Gently close the door and check that the latchbolt FOR CL2010 AND CL4010 LOCKS ONLY. enters the aperture easily, and is held without too Using the inside handle boss check that the spindle much ‘play’.
- Page 9 INSTALLING THE ANTI-PANIC MORTICE LOCK FOR MODELS CL4020 AND CL5020 IMPORTANT The Anti-Panic Mortice Lock has features which are not found in most other locks and so it is recommended that you familiarise yourself with them. The hand of the latchbolt is changed by removing All door locks should be the three screws holding the faceplate and installed with a degree of Reversible reversing the latchbolt. precision to ensure that all latchbolt components are horizontally Insert the cylinder centrally in the lockcase and fix and vertically accurate in in position with the long bolt through the faceplate. relation to each other, and Using the key it should be possible to double-throw in relation to the door. the deadbolt, retract the deadbolt, and retract the latchbolt. Do not install the lock where it will involve cutting into a The latchbolt follower is in 2 parts, with 2 set screws joint between the door stile visible in each part. Determine which side of the lock and a mid-rail. will be the outside and remove the set screws from that side. DO NOT remove the set screws from both sides. 2 part follower The outside handle will now retract the latchbolt but NOT the deadbolt.
- Page 10 Lightly mark a height line on the edge and both Fit the self-adhesive gaskets to the front and back faces of the door, and the door jamb, to indicate plates. The gaskets provide friction against the door the top of the lock when fitted. Mark a line down the so that it is not necessary to over-tighten the bolts to centre of the door edge, extending above the height provide stability. line and 300mm below it. 9 FOR CL5020 LOCKS ONLY. Remove the 4 Hold the mortice lock template against the edge socket head bolts from the back plate (2 are found of the door with the top in line with the height line, under the battery cover). This releases the inside and with the arrows in line with the ‘Centre of Door fixing plate. Edge’ line. Mark the positions of the fixing screws, and the holes to be drilled for the mortice. Cut the fixing bolts to the correct length. Measured from beneath the bolt head the length Drill the marked holes 90mm deep and form the should be ‘door thickness plus approximately 5mm’ mortice for the lock. to the nearest cutting point of the bolt. N.B. Always cut the bolts at one of the reduced Fold the template accurately along the dotted line sections so as not to damage a thread. Use the and tape it to the door face with the top in line with cutting edge of pliers to crimp strongly several times the height line, and the fold on the door edge. Mark around the selected cutting point. The surplus end the centres of all the holes to be drilled. Remove the should break off quite easily. template and repeat on the other face of the door. According to the door thickness, insert one of the short spindles into the outside follower of the lock-case Drill the holes from both faces of the door to with the spring facing out. Use the 22mm spindle for improve accuracy. Do not drill right through the door doors between 35-50mm, and the 28mm spindle for as this will damage the door when the drill breaks doors between 45-65mm. Insert the longest spindle...
- Page 11 Position the front plate over the spindle, passing Mark a vertical line on the door jamb half the the cable through the door. Put both parts of the door thickness away from the door stop. This gives back plate in position with the spindle engaged in the centre line of the strike plate. Align the Strike the follower and the cable pulled through. Plate Template with the height line, with the arrow heads aligned with the centre line. Mark the fixing holes, and draw around the apertures for the Pass the top bolt through the door into the front latchbolt and the deadbolt. Chisel out the latch plate, and then the bottom bolt, to stabilise the aperture to 2mm deep, and the deadbolt aperture assembly. to 22mm deep. Fix the strike plate with the top screw only and 15 FOR CL5020 LOCKS ONLY. Position gently close the door. Ensure that the latchbolt the front plate over the spindle passing the cable enters its aperture easily and holds the door without through the door. First pass the top bolts, and then too much ‘play’. When satisfied, draw around the the bottom bolt, through the inside fixing plate and final position of the strike plate, remove it, and cut a into the front plate. Then fit the long spindle through rebate to allow it to fit flush to the surface. Re-fix the the fixing plate into the inside follower. strike with both screws. Connect the cables. Fit the back plate cover of the CL5020. Fit the batteries and the battery cover. Fit the cylinder cover and the handles. The inside handle should retract the latchbolt, and the latchbolt should automatically project again when the handle is released. With the key turned 90 clockwise the outside handle should retract the latchbolt. Enter the factory Master Code #234. The Blue light will flash, and the handle will retract the latch.
- Page 12 CODELOCKS LLC CODELOCKS LTD CODELOCKS CHINA LTD 2930 - B College Avenue Castle Industrial Park Tel +86 757 8660 1981-3 Costa Mesa Kiln Road, Newbury Fax +86 757 8660 1980 CA 92626 Berkshire RG14 2EZ UNITED KINGDOM Tel +1 714 979 2900...
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