CODELOCKS CL500 Series Installation Instructions Manual
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Also See for CL500 Series:
- Code change manual (2 pages) ,
- Installation manuals (3 pages) ,
- Instructions manual (7 pages)
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Summary of Contents for CODELOCKS CL500 Series
- Page 1 Installation Instructions CL5OO Range...
- Page 2 FEATURES • Code Free Access mode is available on locks CL505, CL515 and CL525. This is signified by a button with a black dot. • Inside handle always retracts the latch for exit. • Weather resistant. • Vandal resistant, with stainless steel buttons, and clutch protection if the outside handle is forced.
- Page 3 DIMENSIONS 35mm (1 ”) - 60mm (2 ”) CL500/CL505 for use with existing lock 60mm (2 ”) CL510/CL515 with tubular latchbolt 72mm ”) 55mm (2 ”) 84mm (3 ”) CL520/CL525 with full Panic Function mortice lock and cylinder * Please note: Model numbers ending with a 5 are not illustrated above.
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Page 4: Box Contents
BOX CONTENTS CHECK THAT THE CONTENTS OF YOUR BOX ARE CORRECT ACCORDING TO THE MODEL Contents CL500 CL510 CL520 CL505 CL515 CL525 1 Front plate and handle ✓ ✓ ✓ 2 Back plate and handle ✓ ✓ ✓ 3 Neoprene seals x 2 ✓... -
Page 5: Tools Required
TOOLS REQUIRED • Power drill • Adhesive tape • Drill bits 30mm (1 ”) • Phillips screwdriver • Pencil 25mm (1”) • Chisel 22mm ( ”) • Bradawl 20mm ( ”) • Chisel 25mm (1”) • Tape measure 16mm ( ”) •... - Page 6 Section 1A - CL500/CL505 The model CL500/CL505 is intended to replace the conventional door furniture fitted to an existing mortice latch, or an existing mortice lock which has both a spring latch and a deadbolt. The square follower should be 8mm ”) square.
- Page 7 If your lock case has a hole below the follower (Figure 1 ‘A’), proceed as follows: STEP 1 Hold the neoprene seal with the three holes against the door, perfectly vertically, with the rectangular hole centrally over the follower, mark the top and bottom holes on the door face, and repeat the procedure on the other side of the door.
- Page 8 STEP 4 If not using the fixed length bolts, cut two of the socket head screws to the required length for your door. Approximate overall length should be door thickness plus 25mm (1”), to allow about 10mm ( ”) of threaded bolt to enter the outside plate.
- Page 9 Section 1B - CL500/CL505 If your lock case only has holes on either side of the follower (Figure 1 ‘B’), proceed as follows: STEP 1 Hold the neoprene seal with the three holes against the door, perfectly vertically, with the rectangular hole centrally over the follower.
- Page 10 STEP 3 Note: Front plate supplied set up for Right Hand doors, viewed from code side. N/A for CL500 KEY models. Check that the lever handles are correctly orientated for the hand of door. To change the hand of a lever handle proceed as follows: 1.
- Page 11 STEP 4 Take the adaptor kit, item 13 on the contents page. Cut the two M5 countersunk head bolts to length to suit the door thickness; i.e. door thickness plus a maximum of 10mm ( ”) - no more than 5mm ( ”) should enter the front plate.
- Page 12 Section 2 - CL510/CL515 Model CL510/CL515 has a tubular, deadlocking, mortice latch and may be used as a new installation on a door, or where an existing latch is to be replaced. Step 1 Step 2 STEP 1 Lightly mark a height line on the edge and both faces of the door, to indicate the top of the lock when fitted.
- Page 13 STEP 5 Fix the latch with the wood screws, with the bevel towards the door frame. STEP 6 Fitting the strike plate. NB: The plunger beside the latchbolt deadlocks it, to protect against manipulation or ‘shimming’. The strike plate must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed, even if it is slammed shut.
- Page 14 STEP 9 Fit latch support post into back of the code side front plate according to the hand of your door, A for a right hand door, or B for a left hand door (see diagram). STEP 10 If not using fixed length bolts, cut two of the socket head bolts to the required length for your door.
- Page 15 Section 3 - CL520/CL525 Model CL520/CL525 is a complete locking unit with all the parts necessary for a new installation, or the total replacement of an existing lock. IMPORTANT: The mortice lock provided (figure 2 below) has features which are not found in most other locks and so it is recommended that you familiarise yourself with them as shown below.
- Page 16 STEP 1 Lightly mark a height line on the edge and both faces of the door, and the door jamb, to indicate the top of the lock when fitted. Mark a line down the centre of the door edge, extending above the height line and 300mm (11 ”) below it.
- Page 17 STEP 7 If not using the fixed length bolts, cut two of the socket head bolts to the required length for your door. Approximate overall length should be door thickness plus 25mm (1”) to allow about 10mm ( ”) of threaded bolt to enter the outside plate.
- Page 18 STEP 12 Before closing the door, enter the code and check that the latchbolt will retract when the lever handle is depressed. Now check the operation of the inside lever handle. If there is any binding of the handles or the latch then loosen the bolts and reposition the plates slightly until the correct position is found, and then re-tighten the bolts.
- Page 19 FIGURE 2 CL520/CL525 Lock Case Easy to reverse key action latchbolt Split follower Grub screws Hole for bolt through fixing 22mm ( ”) bolt throw Bolt through fixings for escutcheons...
- Page 20 Tel: +44 (0) 1635 239645 Fax: +44 (0) 1635 239644 sales@codelocks.com www.codelocks.com Helpline, service & spares Freephone: 0800 393 405 CODELOCKS INC US Tel: +1 714 979 2900 Fax: +1 714 979 2902 sales@codelocks.us www.codelocks.us Helpline, service & spares Toll free: 1.877.codelock...
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