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Maytag AEW3530DD Series Service Manual

Electric wall ovens
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
Electric
Wall Ovens
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
AEW3530DD*
AEW3630DD*
AEW4530DD*
AEW4630DD*
JJW7530DD*
JJW8127DD*
JJW8130DD*
JJW8227DD*
JJW8230DD*
JJW8527DD*
JJW8530DD*
JJW8627DD*
JJW8630DD*
JJW9527DD*
JJW9530DD*
JJW9627DD*
JJW9630DD*
JJW9827DD*
JJW9830DD*
MEW5527DD*
MEW5530DD*
MEW5627DD*
MEW5630DD*
MEW6527DD*
MEW6530DD*
MEW6627DD*
MEW6630DD*
16022506
Revision 0
November 2003

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  Summary of Contents for Maytag AEW3530DD Series

  • Page 1 Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. Electric This Base Manual covers general information...
  • Page 2: Important Information

    Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
  • Page 3: Table Of Contents

    Description of Error Codes ......... 17 Frameless Door Disassembly ......30 UH1 Control ............20 Appendix A UH2 Control ............21 Test Mode ............22 Installation Instructions ........A-2 Description of Error Codes ......... 23 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 4: Important Safety Information

    Do not use a towel or burn. other bulky cloth. • Do not leave fat heating unless you remain nearby. Fat can ignite if overheated by spilling onto hot surfaces. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 5: General Information

    Eyelevel Range Grill Range (20") Feature Content Range (36") 1000-3999 Brands Drop In (24") 4000-6999 Maytag/Amana Wall Oven (27") 7000-9999 Jenn-Air Range, Free-Standing (30") Slide-In (30") Range Hood Wall Oven RV Range RV Top 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 6: Rating Label

    Times, rack position, and temperatures may vary depending on conditions and food type. For best results, always check food at minimum time. When roasting, choose rack position based on size of food item. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 7: Specifications

    • For product in Canada call 1-866-587-2002 or visit the Web Site at www.amana.com Web Sites at www.amana.com or www.maytag.com or • For Maytag product call 1-800-688-9900 or visit the www.jennair.com Web Site at www.maytag.com • For Jenn-Air product call 1-800-536-6247 or visit the Extended Service Plan Web Site at www.jennair.com...
  • Page 8: Troubleshooting Procedures

    Oven smokes/odor first few • Ventilate area well and perform times of usage self-clean cycle. • Refer to specific Technical Sheet Electronically Controlled......Failure Codes for diagnostic checks. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 9: Testing Procedures

    Continuity Approximately 1080 Ω at room Temperature sensor Measure resistance......temperature (70ºF). Controls Verify proper operation. Open at 260°F, Closes at 200°F Open at 225°F, Closes at 165°F Open at 215°F, Closes at 155°F 16022506 ©2003 Maytag Appliances Company...
  • Page 10 COM-NO=Closed, COM-NC=Open Door switch Remove switch from unit and measure the following points: C-NO..........Plunger in continuity, Plunger out infinite. Stepdown transformer Verify input voltage......Approximately 120 VAC Approximately 12 VDC Verify output voltage......Primary Secondary 16022506 ©2003 Maytag Appliances Company...
  • Page 11: H1 Control

    See “Quick Test Mode”. The last 5 diagnostic codes will be stored Display in the non-volatile memory. Cycle through the codes using the number pads 1 through 5. See “Description of Error Codes” for explanation. 16022506 ©2003 Maytag Appliances Company...
  • Page 12 11 & 15 Continuity Convect Roast 5 & 7 Continuity Clean 4 & 13 Continuity Keep Warm 7 & 11 Continuity Favorite 4 & 5 Continuity Timer 4 & 7 Continuity Continuity Oven Light 10 & 12 16022506 ©2003 Maytag Appliances Company...
  • Page 13: H2 Control

    See “Quick Test Mode”. The last 5 diagnostic codes will be stored Display in the non-volatile memory. Cycle through the codes using the number pads 1 through 5. See “Description of Error Codes” for explanation. 16022506 ©2003 Maytag Appliances Company...
  • Page 14 4 & 8 Continuity Timer 1 8 & 16 Continuity Lower Broil 8 & 15 Continuity Upper Bake 5 & 15 Continuity Cook & Hold 5 & 16 Continuity Upper Broil 8 & 14 Continuity 16022506 ©2003 Maytag Appliances Company...
  • Page 15 8 & 15 Continuity Upper Bake 14 & 15 Continuity Timer 2 4 & 16 Continuity Cook & Hold 5 & 16 Continuity Upper Broil 7 & 16 Continuity Timer 1 8 & 16 Continuity 16022506 ©2003 Maytag Appliances Company...
  • Page 16 PROOFING r r r DRYING PREHEAT r r r DRYING r r r KEY INDEX - OFF - ON - CYCLING - ON OR OFF (DETERMINED BY USER INPUT) - TEMPERATURE CONTROLLED 16022506 ©2003 Maytag Appliances Company...
  • Page 17: Quick Test" Mode For Electronic Range Control

    – Control specific Diagnostic Code Display Mode can be activated by pressing and holding the AUTOSET pad for 3 seconds at power-up. Diagnostic Code Display Mode can only be started while powering up the control. 16022506 ©2003 Maytag Appliances Company...
  • Page 18 Unlock switch not closed LOCK flashes Disables Clean and Lockout functions 9d31 Latch both locked and unlocked LOCK flashes Disables Clean and Lockout functions 9d32 Latch both locked and unlocked LOCK flashes Disables Clean and Lockout functions 16022506 ©2003 Maytag Appliances Company...
  • Page 19 If the control is in a known good lock position and the unlock switch becomes faulted: • The control will not fault. • After the function is canceled and unlock is attempted, the control will attempt to unlock the latch according to the procedures in these notes. 16022506 ©2003 Maytag Appliances Company...
  • Page 20: Uh1 Control

    Select AUTO or MANUAL pad. If programmed for 72 hours. feature to be AUTO selected, press continue. If This mode disables the normal 12 hour activated. MANUAL selected, press ON or OFF. energy saving mode. Select SET pad. 16022506 ©2003 Maytag Appliances Company...
  • Page 21: Uh2 Control

    Select AUTO or MANUAL pad. If programmed for 72 hours. feature to be AUTO selected, press continue. If This mode disables the normal 12 hour activated. MANUAL selected, press ON or OFF. energy saving mode. Select SET pad. 16022506 ©2003 Maytag Appliances Company...
  • Page 22: Test Mode

    Lower Bake Element LBROIL Lower Broil Element LCONV Lower Convection Element LCOOL Lower Cooling Fan LCONV-H Lower High Speed Convection Fan LCONV-L Lower Low Speed Convection Fan LMDL Lower Motorized Door Lock LLITE Lower Oven Light 16022506 ©2003 Maytag Appliances Company...
  • Page 23: Description Of Error Codes

    See note 6 9d31 Latch both locked and unlocked Latch should be locked or when lock attempted See note 6 9d32 Latch both locked and unlocked Latch should be locked or when lock attempted See note 6 16022506 ©2003 Maytag Appliances Company...
  • Page 24 1 (active) / mssg 2 (data) Disable Clean and lockout functions Message 1: Message 2: Message 3: FAULT DETECTED FEATURE NOT FAULT DETECTED PRESS ENTER AVAILABLE DISABLE POWER TO TRY AGAIN PRESS HELP TO CLEAR 16022506 ©2003 Maytag Appliances Company...
  • Page 25 If the control is in a known good lock position and the unlock switch becomes faulted: • The control will not fault. • After the function is canceled and unlock is attempted, the control will attempt to unlock the latch according to the procedures in these notes. 16022506 ©2003 Maytag Appliances Company...
  • Page 26: Disassembly Procedures

    4. Remove screws securing top cover to outer shell and remove top cover. 5. Label and disconnect wire terminals from transformer. 6. Remove screws securing transformer to control box. 7. Replace transformer and reverse procedure to reassemble. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 27: Upper, Lower, And Single Oven High Limits

    NOTE: Gently pull wiring through cavity wall. 4. Disconnect oven sensor at the connector block and remove. 5. Replace and reverse procedure to reassemble sensor. NOTE: Verify connection is pushed through the insulation. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 28: Upper And Lower Oven Bake Element

    1. Turn off power to unit. 2. Remove top oven door, see “Oven Door” procedure. 3. Remove screws securing middle trim piece between oven doors. 4. Remove screws securing latch assembly or door light switch to trim piece. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 29: Oven Door Removal

    8. Replace and reverse procedure to reassemble blower NOTE: Reposition fiberglass insulation around oven light motor. socket to eliminate possibility of heat related problems. Bulb Socket Lens Bulb specifications G4 Type Halogen Bi-Pin 10 w -12V 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 30: Vent Assembly/Smoke Eliminator

    13. Remove screws securing door baffle to door lining and remove. 14.Remove insulation from oven door. 15. Lift inner glass and glass frame from oven door. 16. Reverse procedure to reassemble oven door. 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 31 Frameless Door Oven door gasket Door insulation retainer Window frame Door linner shield Glass window Door face Door assembly linner Glass window double coated Oven door insulation Door handle Insulation Bottom shield Door Assembly 16022506 Rev. 0 ©2003 Maytag Appliances Company...
  • Page 32 Appendix A 16022506 A – 1 ©2003 Maytag Appliances Company...
  • Page 33: Installation Instructions

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  • Page 34: Installation Instructions

    Interrupt the source of electricity to the unit when attempting to repair or service the oven. Failure to do this could result in a dangerous or even fatal shock. fjmloq^kq J p^sb clo il`^i bib`qof`^i fkpmb`qloDp rpb 16022506 A – 3 ©2003 Maytag Appliances Company...
  • Page 35 ² ² ² ² :$// 29(1 LQFKHV $OO -$ &RRNWRSV  0$;  0$; 127( +ROH PXVW EH FXW DV FORVH WR FRUQHU RI FDELQHW DV SRVVLEOH 6HH GHDOHU IRU DSSURYHG FRRNWRSV UNMNmQUOJSM (05-03-00) A – 4 16022506 ©2003 Maytag Appliances Company...
  • Page 36 Interrupt the source of electricity to the unit when attempting to repair or service the oven. Failure to do this could result in a dangerous or even fatal shock. fjmloq^kq J p^sb clo il`^i bib`qof`^i fkpmb`qloDp rpb 16022506 A – 5 ©2003 Maytag Appliances Company...
  • Page 37 : Once the hinge locking lever is rotated fully UP to the locked position (see Figure 1) close the oven door. Hinge Locking Lever (Unlocked Position) c†„’‚ O Hinge Arm c†„’‚ Q Hinge Arm Slots Hinge Receiver Horizontal Pins c†„’‚ R c†„’‚ P A – 6 16022506 ©2003 Maytag Appliances Company...