TurboChef encore Service Manual
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TurboChef encore Service Manual

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©2012-2014 TurboChef Technologies, Inc.

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Summary of Contents for TurboChef encore

  • Page 1 2 r a pi d c o o k o v e ns ©2012-2014 TurboChef Technologies, Inc.
  • Page 2 For further information, call 800.90 Turbo +1 214.379.6000 The information contained in this manual is important for the proper installation, use, maintenance, and repair of this oven. Follow these procedures and instructions to help ensure satisfactory baking results and years of trouble-free service. Errors –...

  • Page 3: Table Of Contents

    Table of Contents Important Safety Instructions General Safety Information reducing Fire risk Grounding Instructions Power Cord replacement Precautions to be observed before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy rF Interference Considerations Specifications and Installation Theory of operation Dimensions Certifications oven Construction...
  • Page 4 Set options Cook More on/off Edit Mode on/off Load Menu on/off Network Setup Auto off on/off Auto on on/off Demo Mode on/off Light ring on/off Set Date and Time Load Menu from uSb or Smart Card Save Menu to uSb or Smart Card Sound Volume Electrical Temperature reset the oven...
  • Page 5 Magnetron Cooling Fans Magnetron Thermostats Testing a Magnetron for an open/Shorted Filament relay - K1 Filament relay - K2 Anode relay - K7 Encore: Magnetron Cooling Fans / Encore 2: All Cooling Fans Waveguides Troubleshooting Control System Control board Display...
  • Page 6 Wire Harness: Low Voltage Wire Harness: Heater Wire Harness: Cooling Fans Wire Harness: Main Line Voltage 56-59 Encore 2 Oven Schematic and Wire Harnesses relay Schematic oven Schematic Wire Harness: Heater Wire Harness: HV Microwave Circuit 1 Wire Harness: HV Microwave Circuit 2...
  • Page 7 Components oven Exterior Impingement System Microwave System oven Door and related Parts Control System A-10 Power Components A-12 – A-15 Encore 2 Appendix - Replacing Oven Components replacing oven Components A-17 oven Exterior A-18 Impingement System A-20 Microwave System A-22...

  • Page 9: Important Safety Instructions

    IMPORTAnT SAfETy InSTRuCTIOnS WArNING: When operating this oven, strictly adhere to the following safety precautions to reduce the risk of burns, electric shock, fire, injury, damage to oven or property near oven, or possible exposure to excessive microwave energy. GEnERAl SAfETy InfORMATIOn read all instructions before using this appliance.

  • Page 10: Grounding Instructions

    SAfETy InSTRuCTIOnS GROundInG InSTRuCTIOnS This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This oven is equipped with a cord that has a grounding wire with a grounding plug, which must be plugged into an outlet that is properly installed and grounded.

  • Page 11: Specifications And Installation

    Specifications and Installation...

  • Page 13: Theory Of Operation

    27.45” (697 mm) 28.6” (726 mm) 25.85” (657 mm) Encore Depth Encore 2 Depth figure 1: Encore and Encore 2 Oven dimensions Theory of Operation dimensions Oven dimensions The TurboChef Encore/Encore 2 oven uses radiant heat in combination with high-speed air impinge-...

  • Page 14: Certifications

    WArNING: The oven must be properly for all installations outside the united States. placed on a food station at all times. TurboChef will not recognize a fallen oven as a warrantable claim and is not liable for any Single Phase (6200 watts) injuries that may result.

  • Page 15: Installing The Oven

    NoTE: If stacking an Encore and Encore 2, (127 mm) clearance on top and a minimum 2” the Encore oven must be placed on the bottom. (51 mm) clearance on each side. c. Place the upper oven on top of the lower oven.

  • Page 16: Oven Restraint Kit

    800.90Turbo or +1 214.379.6000. figure 3: Select voltage ChefComm limited™ ventilation Part Number: CoN-7016 The TurboChef Encore/Encore 2 oven has been ChefComm Limited is a “read-and-upload only” approved by underwriter’s Laboratory® for ventless version of ChefComm Pro® that helps ensure menu...
  • Page 17 daily and Quarterly Maintenance...

  • Page 19: Daily Maintenance

    Maintenance Supplies and Equipment Follow the steps below when cleaning your oven. TurboChef ® oven Cleaner (Product Number: 103180), use only TurboChef ® -approved cleaning chemicals. TurboChef ® oven Guard (Product Number: 103181), Failure to adhere to these procedures or the use of Kay ClickSan®...
  • Page 20 • Use a food vacuum or damp towel to remove large particles from the oven cavity. Step 7: Clean the Oven Cavity Step 6 Do NoT spray TurboChef ® oven Cleaner into the holes in the oven cavity. • Apply Oven Cleaner to a towel or nylon scrub pad and clean the top, sides, and bottom of the cavity. Do NoT apply excessive pressure to the waveguide covers (A), located on each side of the cavity.

  • Page 21: Supplies And Equipment

    Quarterly Maintenance Supplies and Equipment To ensure optimal oven performance, complete the required: Phillips screwdriver, clean towels, rubber gloves following cleaning steps once per quarter or more for handling catalytic converter frequently as required. recommended: dust mask, vacuum, bristle or paint brush 1.
  • Page 22 QuARTERly MAInTEnAnCE This page intentionally left blank.

  • Page 23: Oven Controls And Cooking

    Oven Controls and Cooking...
  • Page 25 figure 4: Oven Controls Oven Controls 6. Enter key Press the Enter key when saving changes to food 1. On/Off key item settings (page 18), or whenever instructed Press to turn the oven on (begin warmup) or off by the oven screen. (cool down), or to exit Info Mode (page 13).

  • Page 26: Cooking

    OvEn COnTROlS And COOkInG Cooking The oven is preprogrammed with recipe settings at the time of manufacture and is ready to operate out of the box. New menu settings can be loaded via uSb or smart card (page 15) or programmed manually (page 17).
  • Page 27 Step 5: Cook the Item NOTE: Press Up or Down to view more groups (only available if all items have the same set temperature) or food items. Step 6: Cooking NOTE: To immediately terminate a cook cycle, press the Back/Stop key. NOTE: If the oven door is opened during a cook cycle, the cycle will pause until the door is closed and ENTER is pressed to resume.
  • Page 28 OvEn COnTROlS And COOkInG This page intentionally left blank.

  • Page 29: Info Mode

    Info Mode and Edit Mode...

  • Page 31: Last Temperature Selected

    Service numbers figure 5: Info 1 Screen From the Info 1 screen (Figure 5), select “Service Numbers” to view TurboChef contact information. Test Mode From the Info 2 screen, select “Test Mode” (see page 19) to test oven components. This mode...

  • Page 32: Load Menu On/Off

    NoTE: The clock is 24-hour (8:30 p.m. = 20:30). when connected to a local area network (if an IP address is available). In most cases, TurboChef NoTE: The oven will not retain the date and time recommends leaving DHCP off to ensure the IP if left unplugged for two or more weeks.

  • Page 33: Save Menu To Usb Or Smart Card

    Save Menu to uSb or Smart Card To set the auto-on or auto-off time (Figure 9, page 14), NoTE: To save a copy of the oven menu, you may 1. Ensure the time of day is entered accurately. need to verify that access to the Load Menu screen 2.

  • Page 34: Firmware Update

    If the update fails, the display will remain off and the oven will beep one long, low tone. TurboChef may at some point recommend a firm- 1. unplug the oven and insert the first smart card. ware update. The update will make sure your oven 2.

  • Page 35: Edit Mode

    Select Groups and Items to Edit TurboChef Customer Support. Select “Edit temp 1 Groups” to edit recipe settings and/or group and item names for groups 1-8. or, To change a set temperature, select “Edit temp 2 Groups”...

  • Page 36: Recipe Edit

    EdIT MOdE Recipe Edit Move cursor back and forth between characters Move cursor back and Set point (top heater actual : use number keys to forth between fields bottom heater actual) change a letter or number figure 15: Edit Mode Screen 2: Recipe Edit Go to the “recipe Edit”...

  • Page 37: Test Mode

    Test Mode...

  • Page 39: Test Mode

    Test Mode While holding the “Mag” key, measure the current transformer wire on the control board (Figure 18) To access the Test Mode: for 13-15A (240 V) or 15-17A (208 V). 1. While the oven is off or cooling, press the “i” key. 2.

  • Page 40: Top Heater Test

    “Ctl figure 25: Test Mode: Select “Manufacturing Mode” FAN” key. NoTE: All cooling fans should turn on in the Encore 2 oven. figure 26: Manufacturing Mode figure 23: Test Mode: EC fan Test...

  • Page 41: Microwave Leakage Test

    “burn In” to begin a 25-minute burn in. This feature helps ensure the reliability of test results by adequately warming the cavity walls. burn in is not usually required unless instructed by TurboChef. figure 31: Select “Self Test” From the Self Test screen (Figure 32): - “Auto Test”...

  • Page 42: Volt On

    TEST MOdE volt On There are two options on the “Erase” screen: - Erase Counters and Fault Logs While in Manufacturing Mode (page 20), press the - Complete Erase: This option will erase counters, key adjacent to “Volt” to change whether or not the fault logs, menu settings, temperature settings, voltage is displayed on the Info 1 screen (page 13).

  • Page 43: Oven Systems

    Oven Systems...

  • Page 45: Impingement System

    7,100 rPM at 1 HP, and it is controlled by a Testing Procedure: proprietary controller (see below). 1. Disconnect the rTD from the control harness (see page 48 for Encore and page 62 for blower Motor Speed Controller (bMSC) Encore 2). The motor controller is proprietary and will only 2.

  • Page 46: Oven Door

    Tighten the screws and reinstall the caps. steps below. For illustrations, see page A-8 for the Plug in the oven and perform a microwave Encore and page A-24 for the Encore 2. leakage test (see page 26). 1. Ensure the oven has cooled to 150°F (66°C).

  • Page 47: Interlock Switches

    (Figure 38). For switch assembly the body of the switch in the closed door position. details, see page A-8 for the Encore and page A-24 for The final adjustment requires a minimum of a 0.030” the Encore 2.

  • Page 48: Measuring Rf Leakage For Microwave Safety

    OvEn SySTEMS Measuring Rf leakage for Microwave Safety 7. As microwave leakage is observed while moving WArNING: This procedure requires work with the sensor, note any meter spike areas that come hot surfaces and water loads. To avoid burns, be close to 5mW/cm for later re-measurement.

  • Page 49: Microwave System

    - relay (K1 - Filament) filament Transformers - relay (K2 - Anode) For better operation and reliability, the oven - relay (K7 - Encore: Magnetron cooling fans / utilizes separate transformers in order to preheat Encore 2: All cooling fans) the magnetron filament.

  • Page 50: High-Voltage Transformers

    The high-voltage diode (Figure 40) is assembled by to the oven schematic (page 48 for Encore and page 62 connecting several 1000-1500 volt semi-conductor for Encore 2) for wiring detail.

  • Page 51: Testing A High-Voltage Diode

    0-0.1 VDC in the other - 230 VAC (50 Hz installations) direction. NoTE: In the Encore 2, the magnetron cooling fans are actuated by the K7 relay when the EC temperature exceeds 120°F (49°C), regardless of magnetron...

  • Page 52: Magnetron Thermostats

    41: Magnetron detail DANGEr: The only safe way to test a magnetron is by a resistance test of its Relay - k7 Encore: Magnetron Cooling fans / filament. Never attempt to measure the Encore 2: All Cooling fans magnetron using any other method while the microwave system is on.

  • Page 53: Control System

    (see page 48 for the operator whenever a key is pressed or a task (such as Encore and page 62 for the Encore 2). a cook cycle) is completed. before replacing a control board, determine if the uSb/Smart Card Reader oven is connected to the store’s network.

  • Page 54: Power Components

    - relay (K6 - Voltage) The power supply outputs 24 VDC at 40 watts to - relay (K7 - EC Cooling Fan - Encore 2 only) the control board and relays. - relay (K8 - EC Cooling Fan - Encore only)

  • Page 55: Troubleshooting

    47-59 for the The filter is located on the back of the oven. It Encore, and pages 61-72 for the Encore 2. helps prevent debris from getting into the electrical compartment through the cooling fans. The filter...
  • Page 56 OvEn SySTEMS This page intentionally left blank.
  • Page 57 Troubleshooting...

  • Page 59: Overview Of Troubleshooting

    NoTE: Door interlock switches are in parallel. f1: blower Running Status bad For the oven schematic, see page 48 for the Encore This fault is displayed when the motor controller and page 62 for the Encore 2. The fault is indicates no running status.

  • Page 60: F1 Blower Running Status Bad

    TROublESHOOTInG f7: RTd Open f9: Cook Cavity Temperature High This fault is displayed when the control detects that This fault will signal that the catalyst has “flashed” one or both of the rTDs is “open.” The display will due to excessive grease. The fault occurs when the show “999 º...

  • Page 61: Fault Code Troubleshooting

    “A” (see “Test wiring plug for 0-10 VDC across pin Mode,” page 19 for more details). J1-1 and common (Encore page 48/ Encore 2 page 62) while incrementing Was the back-light removed from status the blower speed in test mode.
  • Page 62 (A + - + - b) 1 2 3 4 SSr is defective SSr oK (See page 48 for Encore schematic/ page 62 for Encore 2 schematic.) replace the solid state relay. Is each rTD functioning Correct wiring.
  • Page 63 Troubleshooting: f3: MAG CuRR (Magnetron Current low) Is the K6 mechanical Energize the mag- relay in good working Intl. u.S. netron circuit from Is the oven International or u.S.? order? Test Mode (page 19). Are there 10+ amps present on the cur- Confirm the F3 fuse is a replace the F3 fuse and replace...
  • Page 64 TROublESHOOTInG Troubleshooting: f4: MOnITOR (door Monitor defective) Is the connector to the monitor Seat the connector on switch properly seated? the switch. Are the switches opening in the correct sequence (P, S, M) while the oven is hot? (Ensure Is the 20-amp F3 fuse blown? replace the F3 fuse.
  • Page 65 Is the wire harness properly connected? Test the cooling fan in Test Check cooling fan thermostat, K8 relay Mode (page 20, section (Encore), K7 relay (Encore 2), and “Electrical Compartment center cooling fan. (See page 48 for (EC) Fan Test”). Is the...
  • Page 66 (See page 48 for properly seated. relay. Encore schematic/page 62 for Encore 2 schematic.) replace the Correct wiring. control board. Troubleshooting: f9: CC TEMP (Cook Cavity Temperature High) If this fault frequently occurs, - Ensure the oven is cleaned daily (see pages 5-6).

  • Page 67: No Keypad Input

    non-fault Code Troubleshooting This section provides troubleshooting tips for issues that may occur independently of an oven fault. Troubleshooting: no keypad Input Press and hold the “i” key to reset the oven. Does the keypad work now? Is the keypad cable properly connected to the control board? replace the keypad.

  • Page 68: No Display (Screen Is Blank)

    VDC? (See page 48 Is the control board board. for Encore schematic/ receiving correct VDC? page 62 for Encore 2 Verify voltage on pin 2 schematic.) Check wiring from the of the J7 connector is power supply to the 24 VDC (See page 48 control board.

  • Page 69: Food Not Cooking Properly

    Is the menu part number Ensure the food item and revision correct? Verify is being properly with customer or contact stored/prepared TurboChef Customer Service. before cooking. Contact Customer Service to obtain the Is the correct amount of food (portion) being correct menu and load it to the oven.

  • Page 70: Steam Present During Or After Cooking

    For not damaged. part numbers and locations, see pages A-10 and A-11 for the Encore/pages A-26 and A-27 for the Encore 2. Troubleshooting: Steam Present during or After Cooking Perform both the daily and quarterly cleaning procedures (pages 5-7).

  • Page 71: Encore Oven Schematic And Wire Harnesses

    Encore Oven Schematic and Wire Harnesses (see page 61 for Encore 2)

  • Page 73: Relay Schematic

    Encore Oven Schematic and Wire Harnesses This section provides an overall wiring schematic for the Encore oven. It also provides detailed drawings of each wire harness with labeled connectors. The following drawings are provided: - relay Schematic (below) - oven Schematic (page 48)
  • Page 74 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES...
  • Page 75 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1208-1: Harness, Wiring, HV, MW Circuit 1 DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 76 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1210: Harness, Wiring, Low Voltage DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. EnC-1212: Harness, Wiring, Heater DANGER: Before removing any oven part, be sure the oven has completed “cooling down”...
  • Page 77 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1213: Harness, Wiring, Cooling fans DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 78 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1214 View 1: Harness, Wiring, Line Voltage DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 79 EnCORE OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1214 View 2: Harness, Wiring, Line Voltage DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 80 EnCORE OvEn SCHEMATIC And WIRE HARnESSES This page intentionally left blank.

  • Page 81: Encore 2 Oven Schematic And Wire Harnesses

    Encore 2 Oven Schematic and Wire Harnesses (see page 47 for Encore)

  • Page 82: Relay Schematic

    Encore 2 Oven Schematic and Wire Harnesses This section provides an overall wiring schematic for the Encore oven. It also provides detailed drawings of each wire harness with labeled connectors. The following drawings are provided: - relay Schematic (below) - oven Schematic (page 62)
  • Page 83 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES COLOR CODE (HIGH VOLTAGE/TENSION) COLOR CODE (LINE VOLTAGE) BL - BLUE = LINE V (208/240) WH - HI-VOLTAGE WIRE FOR MAG 1 BR - BROWN = LINE V (208/240) BK - HI-VOLTAGE WIRE FOR MAG 2...
  • Page 84 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1401: Harness, Wiring, Heater DANGER: Before removing any oven part, be sure the oven as completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 85 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1402: Harness, Wiring, HV, MW Circuits 1 and 2 DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 86 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1404 View 1: Harness, Wiring, Line Voltage DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 87 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1404 View 2: Harness, Wiring, Line Voltage DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 88 EnCORE 2 OVEn SCHEMATIC AnD WIRE HARnESSES EnC-1405: Harness, Wiring, Cooling fans DANGER: Before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.

  • Page 89: Encore Appendix: Replacing Oven Components

    Encore Appendix: Replacing Oven Components (see page A-61 for Encore 2)

  • Page 91: Replacing Oven Components

    - oven Door and related Parts (A-8 through A-9) - Control System (A-10 through A-11) - Power Components (A-12 through A-15) If you have any questions that are not addressed in this manual or appendix, please contact TurboChef Customer Service at 800.90Turbo or +1 214.379.6000.

  • Page 92: Oven Exterior

    EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Oven Exterior DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. door removed for clarity High-limit...
  • Page 93 Item description Item Part number fastener description fastener Part number(s) Reference # badge, logo, Encore/Encore 2 EnC-1192 nut, Push, 1/8” 101293 (qty 2) Catalytic Converter, vent Tube RWd-9191 none none Cover, Exhaust Tube EnC-1080 Screw, #8 x 3/8, Ph Mod Truss Hd, Cres...

  • Page 94: Impingement System

    EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Impingement System DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 95 figure Item description Item Part number fastener description fastener Part number Reference # blower Motor nGC-1025 nut, 1/4 - 20, Serr Hex flange, Plated 100906 (qty 6) blower Motor Speed Controller COn-3010 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 1) bracket, bMSC HHb-8268 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4)

  • Page 96: Microwave System

    EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Microwave System DANGEr: Lethal voltage is present while the microwave circuit is on. before servicing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 97 figure Item description Item Part number fastener description fastener Part number Reference # bracket, Capacitor (x2) 100134 Screw, #6-32 x 3/8, Int Tooth, PPH, SS 102911 (qty 1 each) bracket, Hv Components, Right EnC-1161 nut, #10-32, keps, Ext Tooth, SS 102963 (qty 2) bracket, Hv Components, left EnC-1167...

  • Page 98: Oven Door And Related Parts

    EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Oven door and Related Parts DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 99 Item description Item Part number fastener description fastener Part number Reference # See page A2 badge, logo, Encore/Encore 2 EnC-1192 nut, Push, 1/8 101293 (qty 2) Catch, latch EnC-1131 Screw, #8 x 3/8, Security, Torx Hd 102748 (qty 2)

  • Page 100: Control System

    A-10 EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Control System DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 101 Screw, #6-32 x 1/4”, Int Tooth, PPH, SS 102910 (qty 4) kit, keypad EnC-3004** Screw, #6-32 x 1/4”, Int Tooth, PPH, SS 102910 (qty 6) kit, light Ring (TurboChef) EnC-3005-1 nut, #6-32, keps Hex, Ext Tooth, Cres 102961 (qty 4) kit, light Ring (SubWAy®) EnC-3005-2...

  • Page 102: Power Components

    A-12 EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Power Components DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 103 A-13 figure Item description Item Part number fastener description fastener Part number Reference # bracket, back Wall Support (bracket Only) EnC-1170 Screw, #8 x 3/8, Ph Mod Truss Hd, Cres 101682 (qty 2) bracket, Cooling duct, Center EnC-1096 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4) bracket, EMI Mounting EnC-1207 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4)
  • Page 104 A-14 EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS Power Components, Continued DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 105 A-15 figure Item description Item Part number fastener description fastener Part number Reference # fuse block, 3 Pole, 30 Amp 103566 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 2) fuse, f1, 12 amp, Class CC, ATMR 100592 none none...
  • Page 106 A-16 EnCORE APPEndIx - REPlACInG OvEn COMPOnEnTS This page intentionally left blank.

  • Page 107: Encore 2 Appendix: Replacing Oven Components

    Encore 2 Appendix: Replacing Oven Components (see page A-1 for Encore)

  • Page 109: Replacing Oven Components

    - oven Door and related Parts (A-24 through A-25) - Control System (A-26 through A-27) - Power Components (A-28 through A-31) If you have any questions that are not addressed in this manual or appendix, please contact TurboChef Customer Service at 800.90Turbo or +1 214.379.6000.

  • Page 110: Oven Exterior

    A-18 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Oven Exterior DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. door removed for clarity...
  • Page 111 A-19 figure Item description Item Part number fastener description fastener Part number(s) Reference # badge, logo, Encore/Encore 2 EnC-1192 nut, Push, 1/8” 101293 (qty 2) Catalytic Converter, vent Tube RWd-9191 none none Cover, Exhaust Tube EnC-1080 Screw, #8 x 3/8, Ph Mod Truss Hd, Cres...

  • Page 112: Impingement System

    A-20 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Impingement System DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 113 A-21 figure Item description Item Part number fastener description fastener Part number Reference # blower Motor nGC-1025 nut, 1/4 - 20, Serr Hex flange, Plated 100906 (qty 6) blower Motor Speed Controller COn-3010 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4) bracket, bMSC –...

  • Page 114: Microwave System

    A-22 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Microwave System DANGEr: Lethal voltage is present while the microwave circuit is on. before servicing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 115 A-23 figure Item description Item Part number fastener description fastener Part number Reference # bracket, Capacitor (x2) 100134 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4) Capacitor, .91 uf, 2500 vAC (x2) 100232 bracket, Capacitor See Item 1 diode, High voltage (x2) 100481...

  • Page 116: Oven Door And Related Parts

    A-24 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Oven door and Related Parts DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source.
  • Page 117 A-25 figure Item description Item Part number fastener description fastener Part number Reference # See page A-19 badge, logo, Encore/Encore 2 EnC-1192 nut, Push, 1/8 101293 (qty 2) Catch, latch EnC-1131 Screw, #8 x 3/8, Security, Torx Hd 102748 (qty 2)

  • Page 118: Control System

    A-26 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Control System DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 119 Screw, #6-32 x 1/4”, Int Tooth, PPH, SS 102910 (qty 4) kit, keypad EnC-3004** Screw, #6-32 x 1/4”, Int Tooth, PPH, SS 102910 (qty 6) kit, light Ring (TurboChef) EnC-3005-1 nut, #6-32, keps Hex, Ext Tooth, Cres 102961 (qty 4) kit, light Ring (SubWAy®) EnC-3005-2...

  • Page 120: Power Components

    A-28 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Power Components DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 121 A-29 figure Item description Item Part number fastener description fastener Part number Reference # bracket, back Wall Support (bracket Only) EnC-1374 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 2) bracket, Cooling duct EnC-1206 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 4) bracket, Power Cord EnC-1388 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 7)
  • Page 122 A-30 EnCORE 2 APPEndIx - REPlACInG OvEn COMPOnEnTS Power Components, Continued DANGEr: before removing any oven part, be sure the oven has completed “cooling down” (see “Step 9” on page 11) and is removed from the power source. NoTE: For clarity, some components have been removed from the illustrations below.
  • Page 123 A-31 figure Item description Item Part number fastener description fastener Part number Reference # fuse block, 3 Pole, 30 Amp 103566 Screw, #8 x 1/2, Serr Ph Truss Hd, Sheet Mtl 101688 (qty 2) fuse, f1, 12 amp, Class CC, ATMR 100592 none none...
  • Page 124 For service or information: wi thin n o r th ame r i c a c al l Customer Support at 800.90 T U R B O ou ts id e n o r th a me r ic a c al l +1 214.379.6000 or Your Authorized Distributor Global Operations Customer Support:...

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Encore 2

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