Conversion - Nordyne M3RL 060A AW Installation Instructions Manual

Direct vent (sealed combustion) forced air gas furnaces bw series;, bwt series
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NOTE:The densityof air decreases with in-
creasingelevationabovesea level.This re-
ducesthequantity ofcombustion a irdrawninto
thefurnace under normal operation a ndrequires
theunitbederated byusing smaller g asorifices
or lower manifold pressure.
CONVERSION
This furnace
can be converted
from the fac-
tory-equipped
gas to either natural gas (for LP
gas ready models), or LP gas (for natural gas
ready models).
Conversions
must be made by
qualified service personnel,
using only factory
authorized
or approved
parts.
The required
conversion
orifices are supplied with the fur-
nace.
WARNING:
This conversion
kit shall be installed
by
a qualified
service agency
in accordance
with the manufacturer's
instructions
and
all applicable
codes
and requirements
of the
authority
having
jurisdiction.
If
the information
in these
instructions
is
not
followed
exactly,
a fire,
explosion
or
production
of
carbon
monoxide
may
result
causing
property
damage,
personal
injury
or loss
of
life.
The
qualified
service
agency
is responsible
for the proper installation
of this kit.The
installation
is not proper
and complete
until
the
operation
of the
converted
appliance
is checked
as specified
in the
manufacturer's
instructions
supplied
with the kit.
/!XWARNING:
DO NOT REMOVE
OR DEFACE
THE
ORIGINAL
RATING PLATE.
CAUTION:
The gas supply shall be shut off prior to
disconnecting
the
electrical
power,
before proceeding with the conversion.
Turning
Off The Fuel Supply:
1.
Set the room thermostat to "OFF" or its
lowest
temperature
setting.
2.
Turn OFF the main gas supplyto
the appli-
ance at the manual valve, outside of the
appliance casing.
3.
Remove
the control access panel / Iou-
vered door.
4.
Move the appliance gasvalve
lever/knob to
the "OFF" position.
5.
Turn OFF the electrical power to the appli-
ance.
Removing
The Burner
Assembly:
1.
Follow the instructions
"To Turn Off the
Fuel Supply to the Appliance."
2.
Disconnect the flame sensor wire from the
burner box.
3.
Disconnect
the ignitor wires at the 2 pin
plug. This is a locking quick connect and
both sides of the lower section
must be
depressed
in order to be separated.
4.
Remove
the wires from the terminals
of
the gas valve.
5.
Disconnect
the
rubber
pressure
tubes
from the gas valve and the burner box.
6.
Remove
the burner access
cover plate
from the burner box.
7.
Remove
supply gas piping from the gas
valve.
8.
Carefully remove the burner assembly fas-
teners and remove the burner assembly from
the appliance. Keep the fasteners that were
removed. Note that the burner box may have
hooks near the top and on the right and left
hand sides. To remove this type of burner box,
lift the burner box upwards and then remove
the box from the unit.
Removing
The Burner
Orifices:
1.
Remove the four (4) fasteners that secure
the gas manifold
to the burner box, as
shown in Figure 25. Carefully remove the
gas manifold
assembly
from the burner
box. Note that the gas manifold assembly
consists of the gas valve, the gas manifold,
and the orifices.
CAUTION:
Caution:
Do
not
re-drill
the
burner
orifices.
If the
orifice
size
must
be
changed,
use only
new orifices.
2.
Carefully
remove the burner orifices from
the gas manifold, as shown in Figure 25.
22

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