Binks TROPHY 2465 Series Service Manual

Binks TROPHY 2465 Series Service Manual

Pressure and siphon feed hvlp, lvmp & conventional

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SERVICE MANUAL
BINKS "TROPHY" SERIES
PRESSURE AND SIPHON FEED
HVLP, LVMP & CONVENTIONAL
MANUAL SPRAY GUNS
Binks Trophy Series Spray Gun is the
premier spray gun for use in pressure and
siphon feed spray applications and sets a
new standard in durability, ergonomics,
and atomization. The lightweight
ergonomic design offers unsurpassed
comfort and control. The latest advanced
atomization technology has been
incorporated for achieving consistent, fine
finishes when spraying a wide range of
industrial coating applications.
Binks Trophy Series Spray Guns can be
used with pumps, pressure pots, pressure
cups, or siphon cups.
Binks Trophy Series Spray Guns are
offered in three different atomization
technologies: HVLP, LVMP and
Conventional.
The Trophy HVLP Series of Spray
Guns can be used to operate
at high transfer efficiencies in
compliance with "California South
Coast Air Quality Management
District" regulations as a High
Volume, Low Pressure spray gun.
It is the customer's responsibility to have all operators and service personnel read and understand this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
77-3026-R2.5 (9/2016)
(2465-XXXX-XXXX)
II 2 G X
5 9 2 4 N E 1 1 2 t h A v e .
P o r t l a n d , O R 9 7 2 2 0
Maximum Air Pressure
Maximum Fluid Pressure
Maximum Fluid Pressure
Gun Body
Fluid Path
Fluid Inlet Size
Air Inlet Size
Gun Weight
Wetted Parts
IMPORTANT! DO NOT DESTROY
5 0 3 - 2 2 2 - 9 7 4 1
8 0 0 - 8 2 4 - 3 3 6 9
w w w . f i n i s h i n g - t e c h n o l o g i e s . c o m
SPECIFICATIONS
140 psi / 9.6 bar (P-1)
140 psi / 9.6 bar (P-2) (with standard spring)
300 psi / 20.6 bar (P-2) (with optional spring)
Anodized Aluminum
Stainless Steel
3/8" NPS / BSP(m)
1/4" NPS / BSP(m)
14 oz. / 410 grams
Stainless Steel & PTFE
1 / 16
EN

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Summary of Contents for Binks TROPHY 2465 Series

  • Page 1 IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
  • Page 2 Product Description/Object of Declaration: Trophy This Product is designed for use with: Solvent and Water based Materials Suitable for use in hazardous area: Zone 1 / Zone 2 Protection Level: II 2 G X Notified body details and role: TRAC Global Ltd (0891) Lodging of Technical file This Declaration of Conformity Carlisle Fluid Technologies,...
  • Page 3: Types Of Installation

    12 PSI between the air a drop of 26 PSI between the air and regulators. supply and the gun. For this supply and the gun. See your local reason Binks recommends the use of 5/16" hose. distributor for models. 77-3026-R2.5 (9/2016) 3 / 16...
  • Page 4 Side port adjusting valve can be used as an optional air adjusting valve. NUMBERING SYSTEM FOR FULL SIZE BINKS “TROPHY” SERIES SPRAY GUNS 2465 – XXXX – XXXX PRESSURE AND SIPHON GUN CUP DESIGNATION NO CUP ORIFICE SIZES SIPHON CUP 50 0.50 MM...
  • Page 5 CHART 1: BINKS “TROPHY” SERIES SPRAY GUN PARTS LIST ITEM PART ITEM PART DESCRIPTION DESCRIPTION QTY. QTY. NUMBER NUMBER AIR CAP RETAINING RING 24 54-6111 KNOB – NEEDLE ADJUSTING 54-6120 ASSEMBLY SEE CHARTS 54-6130-K NEEDLE PACKING KIT (STANDARD) AIR CAP...
  • Page 6 THIN 2465-12CN-16S0 1.2 mm (.047") X 16 5-25 CENTIPOISE 15-19 sec. Zahn 2 cup MEDIUM Siphon set-up: includes Binks cup 81-800  2465-12CN-16S0 1.2 mm (.047") X 16 25-70 CENTIPOISE n Tungsten carbide needle and nozzle set-ups 20-30 sec. Zahn 2 cup Plastic needle tip set-ups ●...
  • Page 7 BINKS “TROPHY” SERIES SPRAY GUN AIR CAP AND FLUID NOZZLE SELECTION CHARTS CHART 10: CONVENTIONAL AIR CAP AND FLUID NOZZLE SELECTION CHART Air Cap Spray Pattern Siphon or Air Cap Fluid Nozzle Typical Coatings Part No. Range Pressure 30 PSI...
  • Page 8 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT. FOR FURTHER SAFETY INFORMATION REGARDING BINKS AND DEVILBISS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300). Binks reserves the right to modify equipment specification without prior notice. 8 / 16 77-3026-R2.5 (9/2016)
  • Page 9: Installation Instructions

    INSTALLATION INSTRUCTIONS 7. Turn fluid adjusting knob counter clockwise until first thread shows. For maximum transfer efficiency, do not use more pressure 8. Test spray. If the finish is too dry, reduce airflow by than is necessary to atomize the material being applied. reducing air inlet pressure.
  • Page 10: Removal And Installation Procedures

    REMOVAL AND INSTALLATION PROCEDURES NEEDLE AND VALVE DISASSEMBLY AND ASSEMBLY FIG.1 DISASSEMBLY ASSEMBLY FIG.2 FIG.10 FIG.3 FIG.11 FIG.4 FIG.12 FIG.13 FIG.5 FIG.14 FIG.6 150 – 170 in-lbs FIG.15 (16.9 – 19.2 Nm) FIG.16 FIG.7 FIG.17 FIG.8 FIG.9 10 / 16 77-3026-R2.5 (9/2016)
  • Page 11 MAINTENANCE – FLUID NOZZLE AND BAFFLE REMOVAL AND INSTALLATION FIG.1 FIG.2 FIG.3 3/8" FIG.4 FIG.5 FIG.6 230–240 in-lbs. (25.9 – 27.1 Nm) 3/8" FIG.7 FIG.8 AIR CAP INDEX PIN (54-6184) INSTALLATION (OPTIONAL – 90° INCREMENTS INDEXING FEATURE) FIG.1 FIG.2 FIG.3 ALIGN SLOT AND PIN 77-3026-R2.5 (9/2016)
  • Page 12 MAINTENANCE – NEEDLE PACKING REMOVAL AND INSTALLATION FIG.1 3/8" FIG.2 FIG.3 3/8" FIG.4 FIG.5 FIG.6 MAINTENANCE – SIDEPORT REMOVAL AND INSTALLATION FIG.1 FIG.2 FIG.3 14 mm FIG.4 FIG.6 14 mm FIG.5 12 / 16 77-3026-R2.5 (9/2016)
  • Page 13: Troubleshooting

    TROUBLESHOOTING CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic point. bottom pattern Obstruction on top or bottom of fluid tip. Clean. Cap and/or tip seat dirty. Clean. Heavy right or left Left or right side horn holes plugged. Clean.
  • Page 14 TROUBLESHOOTING CONDITION CAUSE CORRECTION Starved spray pattern Inadequate material flow. Back fluid adjusting screw out to first thread, or change to larger tip size. Low atomization air pressure. Increase air pressure and rebalance gun. Excessive overspray Too much atomization air pressure. Reduce pressure.
  • Page 15 H AV- 5 0 0 d o e s n o t h ave MSDS available upon from the air line. all DeVilbiss, Binks, Finishline and other brand spray guns. pressure gauge. Use to control request. air usage at gun.
  • Page 16: Warranty Policy

    WARRANTY POLICY Binks products are covered by Carlisle Fluid Technologies one year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact the closest Carlisle Fluid Technologies location listed below.

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