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Sun Microsystems Netra t 1120 Service Manual

Sun Microsystems Netra t 1120 Service Manual

Sun microsystems netra t 1120/1125 service manual
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Netra t 1120/1125
Service Manual
Sun Microsystems, Inc.
901 San Antonio Road
Palo Alto, CA 94303-4900 USA
650 960-1300
Fax 650 969-9131
Part No.: 805-6804-10
Revision A, August 1998

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  • Page 1 Netra t 1120/1125 Service Manual Sun Microsystems, Inc. 901 San Antonio Road Palo Alto, CA 94303-4900 USA 650 960-1300 Fax 650 969-9131 Part No.: 805-6804-10 Revision A, August 1998...
  • Page 2 Sun. Sun, Sun Microsystems, le logo Sun, Solaris, Netra et le logo Netra sont des marques déposées ou enregistrées de Sun Microsystems, Inc. aux Etats-Unis et dans d’autres pays. Toutes les marques SPARC, utilisées sous licence, sont des marques déposées ou enregistrées de SPARC International, Inc.

  • Page 3: Table Of Contents

    Contents Figures vii Tables ix Code Examples xi Preface xiii Description System Features System LEDs 1.2.1 Netra t 1120 1.2.2 Netra t 1125 System Unit Components SunVTS Overview SunVTS Description SunVTS Operation Power-On Self-Test POST Overview Pre-POST Preparation 3.2.1 To Set Up a tip Connection...
  • Page 4 Power Supply 8.1.1 To Remove the Power Supply 8.1.2 To Replace the Power Supply ON/STBY Switch Assembly 8.2.1 To Remove the ON/STBY Switch Assembly 8.2.2 To Replace the ON/STBY Switch Assembly iv Netra t 1120/1125 Service Manual • August 1998...
  • Page 5 LED Card 8.3.1 To Remove the LED Card 8.3.2 To Replace the LED Card 8-11 Storage Devices Hard Disk Drive 9.1.1 To Remove a Hard Disk Drive 9.1.2 To Install a Hard Disk Drive Removable Media Drive 9.2.1 To Remove a Removable Media Drive 9.2.2 To Install a Removable Media Drive SCSI Backplane...
  • Page 6 C.1 Connector Layout C.2 Serial Ports A and B C.3 Twisted-Pair Ethernet Connector C.4 Wide SCSI Connector C.5 Alarm Connector C-10 C.6 Media-Independent Interface Connector C-11 C.7 Parallel Interface C-14 Index Index-1 vi Netra t 1120/1125 Service Manual • August 1998...

  • Page 7: Figures

    Removing the Top Access Cover 7-5 FIGURE 7-3 Replacing the Top Access Cover 7-7 FIGURE 7-4 Netra t 1120 DC Power Connectors and Earth Points 8-2 FIGURE 8-1 Netra t 1125 AC Power Inlet and Earth Points 8-2 FIGURE 8-2...
  • Page 8 TPE Socket C-5 FIGURE C-3 Wide SCSI Connector Pin Configuration C-6 FIGURE C-4 Alarms Connector Configuration C-10 FIGURE C-5 MII Connector Pin Configuration C-11 FIGURE C-6 DB-25 Parallel Connector C-14 FIGURE C-7 viii Netra t 1120/1125 Service Manual • August 1998...
  • Page 9 TABLE 10-1 Serial Port Jumper Settings 10-27 TABLE 10-2 Replaceable Components TABLE A-1 Physical Specifications B-1 TABLE B-1 Netra t 1120 Electrical Specifications B-2 TABLE B-2 Netra t 1125 Electrical Specifications B-2 TABLE B-3 Environmental Requirements TABLE B-4 Serial Port Pinouts...
  • Page 10 Netra t 1120/1125 Service Manual • August 1998...

  • Page 11: Code Examples

    Code Examples diag-level Variable Set to max CODE EXAMPLE 3-1 diag-level Variable Set to min 3-14 CODE EXAMPLE 3-2 Typical Error Code Failure Message 3-21 CODE EXAMPLE 3-3 Code Examples...
  • Page 12 Netra t 1120/1125 Service Manual • August 1998...

  • Page 13: Preface

    Preface The Netra t 1120/1125 Service Manual provides detailed procedures for the removal and replacement of field-replaceable parts in the XL (order code N04) and an XL (order code N03). Note – This Guide does not apply to the version of XL supplied as order code N02.

  • Page 14: Related Documentation

    Related Documentation Netra t 1120/1125 Compliance and Safety Manual (805-6806-10) Note – It is important that you read the Netra t 1120/1125 Compliance and Safety Manual before doing anything else. Netra t 1120/1125 Installation and Basic Maintenance Guide (805-6803-10) Netra t 1120/1125 System Reference Guide (805-6805-10) Netra t 1120/1125 User’s Guide (805-6802-10)

  • Page 15: Conventions Used In This Guide

    Conventions used in this Guide The following table shows the type changes and symbols used in this guide. Typographic Conventions TABLE P-1 Typeface or Symbol Meaning Example The names of commands, files, and Edit your .login file. AaBbCc123 directories; on-screen computer Use ls -a to list all files.

  • Page 16: Placement Of A Sun Product

    Follow all instructions carefully. Paragraphs accompanied by this 1125 icon apply only to Netra t 1125 systems. 1125 Paragraphs accompanied by this 1120 icon apply only to Netra t 1120 systems. 1120 Do Not Substitute Parts or Modify Equipment...

  • Page 17: Power Connection

    Power Connection Caution – The system ON/STBY switch of this product functions as a standby type device only. The AC power connector or the external AC circuit breaker, if fitted, serves as the primary disconnect device for the system. It must be ensured that these remain accessible after installation or servicing.
  • Page 18 Netra t 1120/1125 Service Manual • August 1998...

  • Page 19: Description

    High-performance peripheral component interconnect (PCI) I/O expansion with comparable options to existing SBus options. The Netra t 1120 is a –48V/–60Vdc-powered system. The Netra t 1125 is an AC- powered system. This is the only difference between the two systems.

  • Page 20: Figure 1-1 Netra T 1120 System Unit Front View

    Dual channel 40Mbps UltraSCSI (Fast-20). Two DB-25 serial ports (synchronous and asynchronous protocols). One parallel port. Netra t 1120 System Unit Front View FIGURE 1-1 1125 Netra t 1125 System Unit Front View FIGURE 1-2 1-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 21: Figure 1-3 Netra T 1120 System Unit Rear View

    DC inputs A and B Parallel Serial A SCSI Alarms and B Netra t 1120 System Unit Rear View FIGURE 1-3 AC power inlet Alarms Serial A Parallel SCSI and B Netra t 1125 System Unit Rear View FIGURE 1-4...

  • Page 22: System Leds

    Illuminated whenever the user-defined Alarm 1 is asserted. ALARM 2–Amber STBY Illuminated whenever the user-defined Alarm 2 is asserted. SPARE–Amber For future enhancement. Netra t 1120 System LEDs FIGURE 1-5 1-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 23: Netra T 1125

    1.2.2 Netra t 1125 The front panel has five LEDs: POWER–Green This indicator is illuminated at all times when the system is On. SYSTEM–Green This indicator is off (or reset) during power up procedures and is ALARM 1 illuminated whenever UNIX is running and the alarms driver is installed.
  • Page 24 1-6 Netra t 1120/1125 Service Manual • August 1998...

  • Page 25: Sunvts Overview

    C H A P T E R SunVTS Overview ™ This chapter contains an overview of the Netra t 1120/1125 SunVTS diagnostic tool. SunVTS Description The SunVTS software executes multiple diagnostic hardware tests from a single user interface. SunVTS verifies the configuration, functionality and reliability of most hardware controllers and devices.
  • Page 26 2-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 27: Power-On Self-Test

    C H A P T E R Power-On Self-Test This chapter contains procedures to initiate the Netra t 1120/1125 system unit power-on self-test (POST) diagnostics. Procedures are also included to support pre- POST preparation, POST data interpretation and the bypassing of POST diagnostics.

  • Page 28: Pre-Post Preparation

    Setting up a tip connection to another workstation or terminal to view POST progress and error messages. See Section 3.2.1 “To Set Up a tip Connection below. Verifying baud rates between a Netra t 1120/1125 and a terminal. See Section 3.2.2 “To Verify the Baud Rate” on page 3-3. 3.2.1...

  • Page 29: To Verify The Baud Rate

    b. Then modify as follows: hardwire:\ :dv=/dev/term/a:br#9600:el=^C^S^Q^U^D:ie=%$:oe=^D: 4. In a Shell Tool window on the Sun workstation, type tip hardwire. Verify the response: hostname% tip hardwire connected Note – The shell window is now a tip window directed to the serial port of the system unit being tested.

  • Page 30: To Initialize Post

    3-5. An example of a min level POST output on serial port A is provided in Section 3.4.2 “diag-level Variable Set to min” on page 3-14. To set diag-level to min, type: ok setenv diag-level min To return to the default setting ok setenv diag-level max 3-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 31: Diag-Level Variable Set To Max

    3.4.1 diag-level Variable Set to max When the diag-level variable is set to max, POST enables an extended set of diagnostic-level tests. This mode requires approximately four and a half minutes to complete. identifies a typical serial port A POST output with CODE EXAMPLE 3-1 diag-level set to max.
  • Page 32 2> <00> IU ASI Access Test 2> <00> FPU ASI Access Test 2> <00> Dcache RAM Test 2> <00> Dcache Tag Test 2> <00> Icache RAM Test 2> <00> Icache Tag Test 3-6 Netra t 1120/1125 Service Manual • August 1998...
  • Page 33 diag-level Variable Set to max (Continued) CODE EXAMPLE 3-1 2> <00> Icache Next Test 2> <00> Icache Predecode Test 0> <1f> Init Psycho 0> <1f> PIO Read Error, Master Abort Test 0> <1f> PIO Read Error, Target Abort Test 0> <1f> PIO Write Error, Master Abort Test 0>...
  • Page 34 0> <00> Icache Tag Test 0> <00> Icache Next Test 0> <00> Icache Predecode Test 2> <00> FPU Regs Test 2> <00> FPU Move Regs Test 2> <00> FPU State Reg Test 3-8 Netra t 1120/1125 Service Manual • August 1998...
  • Page 35 diag-level Variable Set to max (Continued) CODE EXAMPLE 3-1 2> <00> FPU Functional Test 2> <00> FPU Trap Test 2> <00> DMMU Primary Context Reg Test 2> <00> DMMU Secondary Context Reg Test 2> <00> DMMU TSB Reg Test 2> <00> DMMU Tag Access Reg Test 2>...
  • Page 36 0> <1f> Stream DMA Rd, IOMMU Hit, Scache LRU Lock Ebus Test 0> <1f> Stream DMA Rd, IOMMU Hit, Scache LRU Lock Lpbk Test 0> <1f> Stream DMA Rd, IOMMU LRU Lock, Scache Miss Ebus Test 3-10 Netra t 1120/1125 Service Manual • August 1998...
  • Page 37 diag-level Variable Set to max (Continued) CODE EXAMPLE 3-1 0> <1f> Stream DMA Rd, IOMMU LRU Lock, Scache Miss Lpbk Test 0> <1f> Consist DMA Wr, IOMMU LRU Locked Ebus Test 0> <1f> Consist DMA Wr, IOMMU LRU Lock Lpbk Test 0>...
  • Page 38 2> <00> Test 21: prefetcha11_1w 2> <00> Test 22: prefetcha81_31 2> <00> Test 23: prefetcha11_15: illegal instruction trap 0>STATUS =PASSED Power On Selftest Completed ~Software Power ON.0000.0000.0000 ffff.ffff.f00b.3110 ff9f.ffff.0bd1.1111 Master CPU online Master Version: 0000.0000.1700.1120 3-12 Netra t 1120/1125 Service Manual • August 1998...
  • Page 39 diag-level Variable Set to max (Continued) CODE EXAMPLE 3-1 Slave Version: 0000.0000.1700.1120 CPU E$ (M) 0000.0000.0020.0000 (S) 0000.0000.0020.0000 @(#) Sun Ultra 60 UPA/PCI 3.11 Version 25 created 1998/01/16 12:22 Clearing DTAGS Done Probing Memory Done MEM BASE = 0000.0000.a000.0000 MEM SIZE = 0000.0000.0800.0000 MMUs ON Copy Done PC = 0000.01ff.f000.27e0...

  • Page 40: Diag-Level Variable Set To Min

    0>@(#) Sun Ultra 60(UltraSPARC-II 2-way) UPA/PCI POST 1.0.8 01/21/ 1998 02:36 PM 0>INFO: Processor 0 is master. 0> 0> <00> Init System BSS 0> <00> NVRAM Battery Detect Test 0> <00> NVRAM Scratch Addr Test 3-14 Netra t 1120/1125 Service Manual • August 1998...
  • Page 41 diag-level Variable Set to min (Continued) CODE EXAMPLE 3-2 0> <00> DMMU TLB Tag Access Test 0> <00> DMMU TLB RAM Access Test 0> <00> IMMU TLB Tag Access Test 0> <00> IMMU TLB RAM Access Test 0> <00> Probe Ecache 0>INFO: CPU 296 MHz: 2048KB Ecache 0>...
  • Page 42 0> <00> CPU Tick and Tick Compare Reg Test 0> <00> CPU Soft Trap Test 0> <00> CPU Softint Reg and Int Test 2> <00> V9 Instruction Test 2> <00> CPU Tick and Tick Compare Reg Test 3-16 Netra t 1120/1125 Service Manual • August 1998...
  • Page 43 diag-level Variable Set to min (Continued) CODE EXAMPLE 3-2 0> <1f> Init Psycho 0> <1f> Psycho Cntl and UPA Reg Test 0> <1f> Psycho DMA Scoreboard Reg Test 0> <1f> Psycho Perf Cntl Reg Test 0> <1f> PIO Decoder and BCT Test 0>...
  • Page 44 ~Software Power ON.0000.0000.0000 ffff.ffff.f00b.3110 ff9f.ffff.0bd1.1111 Master CPU online Master Version: 0000.0000.1700.1120 Slave Version: 0000.0000.1700.1120 CPU E$ (M) 0000.0000.0020.0000 (S) 0000.0000.0020.0000 @(#) Sun Ultra 60 UPA/PCI 3.11 Version 25 created 1998/01/16 12:22 3-18 Netra t 1120/1125 Service Manual • August 1998...
  • Page 45 diag-level Variable Set to min (Continued) CODE EXAMPLE 3-2 Clearing DTAGS Done Probing Memory Done MEM BASE = 0000.0000.a000.0000 MEM SIZE = 0000.0000.0800.0000 MMUs ON Copy Done PC = 0000.01ff.f000.27e0 PC = 0000.0000.0000.2824 Decompressing into Memory Done Size = 0000.0000.0006.e820 ttya initialized SC Control: EWP:0 IAP:0 FATAL:0 WAKEUP:0 BXIR:0 BPOR:0 SXIR:0 SPOR:1 POR:0...
  • Page 46 Probing /pci@1f,2000 at Device 2 Nothing there Sun Ultra 60 UPA/PCI (2 X UltraSPARC-II 296MHz), No Keyboard OpenBoot 3.11, 128 MB memory installed, Serial #9637699. Ethernet address 8:0:20:93:f:43, Host ID: 80930f43. 3-20 Netra t 1120/1125 Service Manual • August 1998...

  • Page 47: Post Progress And Error Reporting

    POST Progress and Error Reporting While POST is initialized, POST progress indications are visible when a TTY-type terminal or a tip line is connected between serial port A (default port) of the system being tested and a POST monitoring system. If an error occurs during execution, POST attempts to send a failure message to the POST monitoring system.

  • Page 48: Motherboard Test

    U1001, the motherboard, the power supply and the keyboard must be installed for POST to execute properly. Removing the optional system components and retesting the system isolates the possibility that those components are the cause of the failure. 3-22 Netra t 1120/1125 Service Manual • August 1998...

  • Page 49: Troubleshooting Procedures

    Troubleshooting Procedures This chapter describes how to troubleshoot possible problems with the Netra t 1120/1125 system unit and includes suggested corrective actions. To follow these troubleshooting procedures, a terminal should be connected to the Netra t 1120/1125 system serial port A.

  • Page 50: Power-On Failure

    The system attempts to power up but does not boot. Action Press the power-on button. If the system unit still fails to boot, refer to Section 3.6 “Motherboard Test” on page 3-22. 4-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 51: Disk Drive Or Removable Media Drive Failure

    Disk Drive or Removable Media Drive Failure This section provides disk drive and removable media drive failure symptoms and suggested actions. Symptom A disk drive read, write or parity error is reported by the operating system or customer application. A removable media drive read error or parity error is reported by the operating system or customer application.
  • Page 52 Section 9.3 “SCSI Backplane” on page 9-8. If replacing both the disk drive and the SCSI backplane assembly does not correct the problem, replace the motherboard as described in Section 10.7 “Motherboard” on page 10-24. 4-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 53: Power Supply Test

    Power Supply Test This section describes how to test the power supply. FIGURE 4-1 TABLE 4-2 identify power supply connector J2901. identify power FIGURE 4-2 TABLE 4-3 supply connector J2902. identify power supply connector FIGURE 4-3 TABLE 4-4 J2903. 1. Attach a wrist strap. See Section 7.1 “To Attach the Wrist Strap”...

  • Page 54: Figure 4-1 Power Supply Connector J2901

    +3.0Vdc SENSE +12Vdc POWER 0V POWER SET0 POS +12Vdc Power Supply Connector J2902 FIGURE 4-2 Power Supply Connector J2902 Pin Description TABLE 4-3 Description Description +5.0Vdc Rtn +3.0Vdc Rtn +5.0Vdc +3.0Vdc 4-6 Netra t 1120/1125 Service Manual • August 1998...

  • Page 55: Figure 4-3 Power Supply Connector J2903

    7 8 9 10 11 12 Power Supply Connector J2903 FIGURE 4-3 Power Supply Connector J2903 Pin Description TABLE 4-4 Function Function +3.3Vdc Rtn +3.3Vdc +3.3Vdc Rtn +3.3Vdc +3.3Vdc Rtn +3.3Vdc Chapter 4 Troubleshooting Procedures...

  • Page 56: Simm Failure

    U902 30000000 - 3fffffff U1002 U703 40000000 - 4fffffff U803 40000000 - 5fffffff U903 50000000 - 5fffffff U1003 U704 60000000 - 6fffffff U804 60000000 - 7fffffff U904 70000000 - 7fffffff U1004 4-8 Netra t 1120/1125 Service Manual • August 1998...

  • Page 57: Tool Requirements

    C H A P T E R Tool Requirements This chapter lists the tools required to service the Netra t 1120/1125 system: No.1 and No.2 Phillips-head screwdriver Needle-nose pliers Antistatic wrist strap Digital voltage meter (DVM) Antistatic mat. Place ESD-sensitive components such as system board, circuit cards, disk drives and NVRAM/TOD on an antistatic mat.
  • Page 58 5-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 59: Power On And Off

    C H A P T E R Power On and Off This chapter describes how to power on and power off the Netra t 1120/1125 system.

  • Page 60: To Power On The System

    Note – Peripheral power is activated prior to system power so the system can recognize the peripherals when it is activated. 2. Momentarily set the front panel ON/STBY system switch to the ON position FIGURE 6-1 1125 System Power-On (Front Panel) FIGURE 6-1 6-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 61: To Power Off The System

    To Power Off the System Caution – Prior to turning off system power, exit from the operating system. Failure to do so may result in data loss. 1. Where necessary, notify users that the system is going down. 2. Back up system files and data. 3.

  • Page 62: Figure 6-2 System Power-Off (Front Panel)

    1125 System Power-Off (Front Panel) FIGURE 6-2 6-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 63: Internal Access

    C H A P T E R Internal Access This chapter contains procedures to attach the wrist strap and to remove and replace the system top access cover To Attach the Wrist Strap Caution – Wear an antistatic wrist strap and use an ESD-protected mat when handling components.

  • Page 64: Figure 7-1 Attaching The Wrist Strap To The Front Of The Chassis

    Attaching the Wrist Strap to the Front of the Chassis FIGURE 7-1 7-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 65: Figure 7-2 Attaching The Wrist Strap To The Rear Of The Chassis

    Attaching the Wrist Strap to the Rear of the Chassis FIGURE 7-2 Chapter 7 Internal Access...

  • Page 66: To Remove The Top Access Cover

    . Place the system so that the extended tab of the top access FIGURE 7-3 cover is facing you. To release the top cover, pull the tab towards you and lift the cover off. 7-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 67: Figure 7-3 Removing The Top Access Cover

    Screws Removing the Top Access Cover FIGURE 7-3 Chapter 7 Internal Access...

  • Page 68: To Replace The Top Access Cover

    See Section 7.1 “To Attach the Wrist Strap” on page 7-1. 2. Position the top access cover. FIGURE 7-4 3. Push the cover forwards until the lugs on the sides have fully engaged in the slots. 7-6 Netra t 1120/1125 Service Manual • August 1998...

  • Page 69: Figure 7-4 Replacing The Top Access Cover

    4. Replace the two fixing screws. Replacing the Top Access Cover FIGURE 7-4 Chapter 7 Internal Access...
  • Page 70 7-8 Netra t 1120/1125 Service Manual • August 1998...

  • Page 71: Power Subassemblies

    C H A P T E R Power Subassemblies This chapter contains procedures to remove and replace the power subassemblies of the Netra t 1120/1125 system unit enclosure. Power Supply 8.1.1 To Remove the Power Supply Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat.
  • Page 72 3. Remove the top access cover. See Section 7.2 “To Remove the Top Access Cover” on page 7-4. DC power connectors Logic ground Primary earth Netra t 1120 DC Power Connectors and Earth Points FIGURE 8-1 AC power inlet Logic ground Primary earth...

  • Page 73: Figure 8-3 Removing The Power Supply (#1)

    6. Using a No.2 Phillips-head screwdriver, loosen the eight external (see FIGURE 8-3 and two internal (see ) captive screws securing the power supply to the FIGURE 8-4 chassis. Removing the Power Supply (#1) FIGURE 8-3 7. Using a Phillips No. 2 screwdriver, remove the two captive screws securing the power supply bracket to the chassis front crossmember (see FIGURE 8-4 page 8-4).

  • Page 74: Figure 8-4 Removing The Power Supply (#2)

    15. Disconnect the power supply cable from the main fan unit. 16. Remove the power supply from the chassis. Power supply Removing the Power Supply (#2) FIGURE 8-4 8-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 75: To Replace The Power Supply

    8.1.2 To Replace the Power Supply Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...

  • Page 76: On/Stby Switch Assembly

    Once free, the switch can be removed completely. 6. Remove the switch assembly from the chassis front. See on page 8-7. FIGURE 8-5 8-6 Netra t 1120/1125 Service Manual • August 1998...

  • Page 77: Figure 8-5 Removing And Replacing The On/Stby Switch Assembly

    ON/STBY switch assembly Removing and Replacing the ON/STBY Switch Assembly FIGURE 8-5 Chapter 8 Power Subassemblies...

  • Page 78: To Replace The On/Stby Switch Assembly

    4. Connect the switch connector to the LED card. 5. Replace the top access cover. See Section 7.3 “To Replace the Top Access Cover” on page 7-6. 6. Detach the wrist strap. 8-8 Netra t 1120/1125 Service Manual • August 1998...

  • Page 79: Led Card

    LED Card 8.3.1 To Remove the LED Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.

  • Page 80: Figure 8-6 Removing And Replacing The Led Card

    LED card Removing and Replacing the LED Card FIGURE 8-6 8-10 Netra t 1120/1125 Service Manual • August 1998...

  • Page 81: To Replace The Led Card

    8.3.2 To Replace the LED Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...
  • Page 82 8-12 Netra t 1120/1125 Service Manual • August 1998...

  • Page 83: Storage Devices

    C H A P T E R Storage Devices This chapter contains procedures to remove and replace the Netra t 1120/1125 system unit storage devices.

  • Page 84: Hard Disk Drive

    7. Holding the drive handle, remove the drive from the drive bay. 8. The hard disk drive rear connector is disconnected when the drive is ejected. 9. Place the drive on an ESD mat. 9-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 85: Figure 9-1 Removing And Replacing A Hard Disk Drive

    Removing and Replacing a Hard Disk Drive FIGURE 9-1 Chapter 9 Storage Devices...

  • Page 86: To Install A Hard Disk Drive

    5. Close the drive handle to lock the drive into the system. 6. Replace the front ESD screen using a No.1 Phillips-head screwdriver. 7. Replace the front access cover. 8. Detach the wrist strap. 9-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 87: Removable Media Drive

    Removable Media Drive 9.2.1 To Remove a Removable Media Drive Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.

  • Page 88: To Install A Removable Media Drive

    2. Power off the system and remove the input power connector(s). See Section 6.2 “To Power Off the System” on page 6-3. 3. Remove the top cover. See Section 7.2 “To Remove the Top Access Cover” on page 7-4. 9-6 Netra t 1120/1125 Service Manual • August 1998...
  • Page 89 4. Lower the front cover. 5. Remove the ESD plate. See Section 9.1.1 “To Remove a Hard Disk Drive” on page 9-2. 6. If necessary, remove the blanking plate. 7. Partially insert the drive with the release button at the top right hand side. 8.

  • Page 90: Scsi Backplane

    Section 10.5.1 “To Remove a SIMM” on page 10-17. 10. Disconnect the cable from the motherboard and feed the connector under the drive bay. Remove the SCSI backplane board from the chassis and place it on an ESD mat. 9-8 Netra t 1120/1125 Service Manual • August 1998...

  • Page 91: To Replace The Scsi Backplane

    9.3.2 To Replace the SCSI Backplane Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...
  • Page 92 9-10 Netra t 1120/1125 Service Manual • August 1998...

  • Page 93: Motherboard And Component Replacement

    C H A P T E R Motherboard and Component Replacement This chapter contains removal and replacement procedures for the Netra t 1120/1125 motherboard and components of the motherboard. 10-1...

  • Page 94: Cpu Modules

    See Section 7.2 “To Remove the Top Access Cover” on page 7-4. 4. Using both thumbs, simultaneously lift the two levers on the CPU module upward and to the side. below. FIGURE 10-1 Levers CPU module CPU Module Levers FIGURE 10-1 10-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 95: Figure 10-2 Removing And Replacing Cpu Modules

    5. Using the two levers, lift the CPU module upwards until it clears the system chassis. CPU modules Removing and Replacing CPU Modules FIGURE 10-2 6. Place the CPU module on an ESD mat. Chapter 10 Motherboard and Component Replacement 10-3...

  • Page 96: To Replace A Cpu Module

    See Section 7.1 “To Attach the Wrist Strap” on page 7-1. 2. Power off the system and remove the inputpower connector(s). See Section 6.2 “To Power Off the System” on page 6-3. 10-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 97: Figure 10-3 Removing The Dual Processor Bracket

    3. Remove the top access cover. See Section 7.2 “To Remove the Top Access Cover” on page 7-4. 4. Remove the CPU module(s). See Section 10.1.1 “To Remove a CPU Module” on page 10-2. 5. Unplug the fan connectors from the motherboard and the power supply. 6.

  • Page 98: To Replace The Dual Processor Bracket

    See Section 10.1.2 “To Replace a CPU Module” on page 10-4. 5. Replace the top access cover. See Section 7.3 “To Replace the Top Access Cover” on page 7-6. 6. Remove the wrist strap. 10-6 Netra t 1120/1125 Service Manual • August 1998...

  • Page 99: System Fan Assembly

    10.2 System Fan Assembly 10.2.1 To Remove the System Fan Assembly Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.

  • Page 100: Figure 10-4 Removing And Replacing The System Fan Assembly

    System fan Removing and Replacing the System Fan Assembly FIGURE 10-4 10-8 Netra t 1120/1125 Service Manual • August 1998...

  • Page 101: To Replace The System Fan Assembly

    10.2.2 To Replace the System Fan Assembly Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...

  • Page 102: Nvram/Tod

    6. Grasp the NVRAM/TOD carrier at each end and pull straight up. Note – Gently rock the NVRAM/TOD from side to side as necessary. 7. Place the NVRAM/TOD and carrier on an ESD mat. 10-10 Netra t 1120/1125 Service Manual • August 1998...

  • Page 103: To Replace A Nvram/Tod

    CPU module NVRAM/TOD Motherboard Removing and Replacing the NVRAM/TOD FIGURE 10-5 10.3.2 To Replace a NVRAM/TOD Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.
  • Page 104 See Section 8.1.2 “To Replace the Power Supply” on page 8-5. 6. Replace the top access cover. See Section 7.3 “To Replace the Top Access Cover” on page 7-6. 7. Detach the wrist strap. 10-12 Netra t 1120/1125 Service Manual • August 1998...

  • Page 105: Pci Card

    10.4 PCI Card 10.4.1 To Remove a PCI Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.

  • Page 106: Figure 10-6 Removing And Replacing A Pci Card

    PCI card Removing and Replacing a PCI Card FIGURE 10-6 10-14 Netra t 1120/1125 Service Manual • August 1998...

  • Page 107: To Replace A Pci Card

    10.4.2 To Replace a PCI Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...

  • Page 108: Simms

    SIMMs. TABLE 10-1 identifies SIMM installation locations. SIMM Bank and Bank Quads TABLE 10-1 Bank Bank Quad U0701, U0702, U0703, and U0704 U0801, U0802, U0803, and U0804 U0901, U0902, U0903, and U0904 U1001, U1002, U1003, and U1004 10-16 Netra t 1120/1125 Service Manual • August 1998...

  • Page 109: To Remove A Simm

    10.5.1 To Remove a SIMM Caution – Handle SIMMs only by the edges. Do not touch the SIMM components or metal parts. Always wear a grounding strap when handling a SIMM. Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat.

  • Page 110: Figure 10-7 Simm Ejection Lever

    Ejection lever to left to right SIMM Ejection Lever FIGURE 10-7 8. Remove the SIMM from the socket (see on page 10-19). FIGURE 10-8 9. Place the SIMM on an ESD mat. 10-18 Netra t 1120/1125 Service Manual • August 1998...

  • Page 111: To Replace A Simm

    SIMM Motherboard Removing and Replacing a SIMM FIGURE 10-8 10.5.2 To Replace a SIMM Caution – SIMMs are made of electronic components that are extremely sensitive to static electricity. Ordinary amounts of static electricity from clothing or work environment can destroy the SIMM. Caution –...
  • Page 112 See Section 7.3 “To Replace the Top Access Cover” on page 7-6. 8. Power on the system. See Section 6.1 “To Power On the System” on page 6-2. 9. Detach the wrist strap. 10-20 Netra t 1120/1125 Service Manual • August 1998...

  • Page 113: Alarms Card

    10.6 Alarms Card 10.6.1 To Remove the Alarms Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1.

  • Page 114: Figure 10-9 Removing And Replacing The Alarms Card

    Alarms card Removing and Replacing the Alarms Card FIGURE 10-9 10-22 Netra t 1120/1125 Service Manual • August 1998...

  • Page 115: To Replace The Alarms Card

    10.6.2 To Replace the Alarms Card Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach the wrist strap. See Section 7.1 “To Attach the Wrist Strap”...

  • Page 116: Motherboard

    3. Remove the top access cover. See Section 7.2 “To Remove the Top Access Cover” on page 7-4. 4. Remove the power supply. See Section 8.1.1 “To Remove the Power Supply” on page 8-1. 10-24 Netra t 1120/1125 Service Manual • August 1998...

  • Page 117: Figure 10-10 Removing And Replacing The Motherboard (#1)

    5. Depopulate the motherboard by removing the following: a. CPU module(s). See Section 10.1.1 “To Remove a CPU Module” on page 10-2. b. Dual processor bracket. See Section 10.1.3 “To Remove the Dual Processor Bracket” on page 10-4. c. NVRAM/TOD with carrier. See Section 10.3.1 “To Remove the NVRAM/TOD”...

  • Page 118: Figure 10-11 Removing And Replacing The Motherboard (#2)

    Caution – Handle the motherboard by the handle, back panel, or the edges only. Motherboard Removing and Replacing the Motherboard (#2) FIGURE 10-11 10. Place the motherboard on an ESD mat. 10-26 Netra t 1120/1125 Service Manual • August 1998...

  • Page 119: To Replace The Motherboard

    10.7.2 To Replace the Motherboard Caution – Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive components in antistatic bags before placing them on any surface. 1. Attach a wrist strap to the rear of the chassis. See Section 7.1 “To Attach the Wrist Strap”...
  • Page 120 Verify that the #power-cycles NVRAM variable increments each time the system is power cycled. Note – The Solaris operating environment Power Management software uses the #power-cycles NVRAM variable to control the frequency of automatic system shutdown, if it is enabled. 10-28 Netra t 1120/1125 Service Manual • August 1998...

  • Page 121: Figure 10-12 Location Of The Motherboard Serial Port Jumpers

    SIMM sockets J3001 J2604 Jumpers J2804 J2605 J2703 Location of the Motherboard Serial Port Jumpers FIGURE 10-12 Note – Motherboard jumpers are identified with location numbers. Jumper pins are located immediately adjacent to the location number. Pin 1 is marked with an asterisk in any of the positions shown ( ).
  • Page 122 10-30 Netra t 1120/1125 Service Manual • August 1998...
  • Page 123 A P P E N D I X Illustrated Parts List This chapter lists the authorized replaceable parts for the Netra t 1120/1125 system unit. on page A-2 illustrates an exploded view of the system unit. FIGURE A-1 on page A-3 lists the replaceable components. A brief description of each TABLE A-1 listed component is also provided.

  • Page 124: Figure A-1 System Exploded View

    System Exploded View FIGURE A-1 A-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 125: Illustrated Parts List

    Replaceable Components TABLE A-1 Numerical Part Reference Component Number Description 4.2Gbyte SCSI assembly 540-2938 Hard disk drive 9.1Gbyte SCSI assembly 540-2951 Hard disk drive 18Gbyte SCSI assembly 540-3739 Hard disk drive ON/STBY power 530-2514 On/Standby power switch switch LED card 501-4670 LED card Main fan assembly...
  • Page 126 Peripheral cable 530-2345 Peripheral cable illustrated Filler panel 330-2187 CD-ROM drive filler panel illustrated SCSI cable 530-2384 68-pin external SCSI cable (2m) illustrated SCSI cable 530-2383 68-pin external SCSI cable (0.8m) illustrated A-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 127: Product Specifications

    A P P E N D I X Product Specifications This appendix provides product specifications for the Netra t 1120/1125 system unit and is divided into three parts: Physical specifications Electrical specifications Environmental requirements. Physical Specifications Physical Specifications TABLE B-1...

  • Page 128: An Xl

    –Prog 2.5V 28A B.2.2 an XL Netra t 1125 Electrical Specifications TABLE B-3 Parameter Value DC input 110 and 240Vac nominal 90 to 264Vac, 47 to 63Hz DC output 325W (maximum) B-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 129: Environmental Requirements

    Environmental Requirements Environmental Requirements TABLE B-4 Environmental Operating Non-operating Temperature 5° to 40°C –40° to 70°C Short term temperature –5° to 55°C (short term is defined as (at a maximum of 1800m) a maximum of 96 Error-free operation of the consecutive hours.) tape streamer is from 0°C to 40°C.
  • Page 130 B-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 131: Signal Descriptions

    A P P E N D I X Signal Descriptions This appendix provides signal descriptions for the Netra t 1120/1125 system unit motherboard connectors. Connector pin assignments and signal descriptions are provided, as well as an illustration of each connector.

  • Page 132: Serial Ports A And B

    DTE across the communications channel. When only CTS is ON, the DCE is ready to accept dialing or control signals only. When CTS is OFF, the DTE should not transfer data across TxD. C-2 Netra t 1120/1125 Service Manual • August 1998...

  • Page 133: Table C-1 Serial Port Pinouts

    Serial Port Pinouts (Continued) TABLE C-1 Mnemonic Signal Name Description Data Set Ready Used by the DCE to indicate if it is ready to operate. When DSR is ON, the DCE is connected to the line and ready to exchange further control signals to start data transfer.
  • Page 134 Otherwise, TxC echoes the modem- generated clock. The falling edge of the clock corresponds to the center of the data bit transmitted on TxD. Not connected None. C-4 Netra t 1120/1125 Service Manual • August 1998...

  • Page 135: Twisted-Pair Ethernet Connector

    Twisted-Pair Ethernet Connector The twisted-pair Ethernet (TPE) connector is a RJ45 type connector located on the system board back panel. illustrates the TPE connector configuration and FIGURE C-3 lists the connector pin assignments. TABLE C-2 Caution – Connect only a TPE cable into TPE connector. TPE Socket FIGURE C-3 TPE Connector Pin Assignments...

  • Page 136: Wide Scsi Connector

    TABLE C-3 Wide SCSI Connector Pin Configuration FIGURE C-4 Wide SCSI Connector Pin Assignments TABLE C-3 Signal Name Description Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground C-6 Netra t 1120/1125 Service Manual • August 1998...
  • Page 137 Wide SCSI Connector Pin Assignments (Continued) TABLE C-3 Signal Name Description Ground Ground Ground Ground Ground Ground Termpower Termpower Termpower Termpower Not used Undefined Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Appendix C Signal Descriptions...
  • Page 138 Dat<4>_ Data 4 Dat<5>_ Data 5 Dat<6>_ Data 6 Dat<7>_ Data 7 Par0 l_ Parity 0 Ground Term_dis_ Term disable Termpower Termpower Termpower Termpower Not used Undefined Ground Atn_ Attention Ground C-8 Netra t 1120/1125 Service Manual • August 1998...
  • Page 139 Wide SCSI Connector Pin Assignments (Continued) TABLE C-3 Signal Name Description Bsy_ Busy Ack_ Acknowledge Rst_ Reset Msg_ Message Sel_ Select Command Req_ Request In/Out Dat<8>_ Data 8 Dat<9>_ Data 9 Dat<10>_ Data 10 Dat<11>_ Data 11 Note: _ (underscore) signifies active low Appendix C Signal Descriptions...

  • Page 140: Alarm Connector

    Signal Name Signal Name RESET+ ALARM1 COM RESET– ALARM1 NC Not connected ALARM2 NO Not connected ALARM2 COM ALARM3 COM ALARM2 NC ALARM3 NO Not connected ALARM3 NC Not connected ALARM1 NO C-10 Netra t 1120/1125 Service Manual • August 1998...

  • Page 141: Media-Independent Interface Connector

    Media-Independent Interface Connector The media-independent interface (MII) connector is located on the system board back panel. illustrates the MII connector configuration and lists FIGURE C-6 TABLE B-9 the connector pin assignments. MII Connector Pin Configuration FIGURE C-6 MII Connector Pin Assignments TABLE C-5 Signal Name Description...
  • Page 142 Txd1 Transmit data 1 Txd2 Transmit data 2 Txd3 Transmit data 3 Collision detected Carrier sense Power Power Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground Ground C-12 Netra t 1120/1125 Service Manual • August 1998...
  • Page 143 MII Connector Pin Assignments (Continued) TABLE C-5 Signal Name Description Ground Ground Ground Ground Ground Power Appendix C Signal Descriptions C-13...

  • Page 144: Parallel Interface

    Parallel Connector Pinouts TABLE C-6 Description Description Data_Strobe_L AFXN_L Data0 ERROR_L Data1 RESET_L Data2 IN_L Data3 Ground Data4 Ground Data5 Ground Data6 Ground Data7 Ground ACK_L Ground BUSY Ground PERROR Ground SELECT_L C-14 Netra t 1120/1125 Service Manual • August 1998...

  • Page 145: Index

    Index alarm connector, C-10 diag-level variable Alarm LED, 1-4 default setting, 3-4 alarms card maximum setting, 3-4 connector, C-10 minimum settiing, 3-14 pin configuration, C-10 minimum setting, 3-4 removing, 10-21 switch settings, 3-1 replacing, 10-23 disk drive error, 4-3 failure, 4-3 identification, 4-3 removing, 9-2 baud rate verification, 3-3...
  • Page 146 replacing, 10-9 NVRAM diag-level variable, 3-4 NVRAM/TOD removing, 10-10 hard disk drive replacing, 10-11 removing, 9-2 replacing, 9-4 ON/STBY switch, 6-2 removing, 8-6 identification replacing, 8-8 disk drive, 4-3 internal drives, 4-3 jumper pins, 10-29 RMA drive, 4-3 illustrated parts list, A-1 parallel port internal drive identification, 4-3 connector, C-14...
  • Page 147 removing, 8-1 overview, 2-1 replacing, 8-5 Supply LED, 1-4 testing, 4-5 switch settings for diag-level, 3-1 power switch system inoperative, 4-2 components, 1-5 power-off, 6-3 description, 1-1 power-on, 6-2 fault detection, 3-1 failure, 4-2 features, 1-1 power-on self-test, See POST front view, 1-2 probe-scsi command, 4-4 power-off, 6-3, 6-4...
  • Page 148 Index-4 Service Manual • August 1998...

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