Related Manuals for ESAB AristoFeed 30- 4
Summary of Contents for ESAB AristoFeed 30- 4
- Page 1 AristoFeed 30- 4 AristoFeed 48- 4 Instruction manual 0458 716 101 GB 051220 Valid for serial no. 233- -xxx- -xxxx, 249- -xxx- -xxxx, 445- -xxx- -xxxx, 451- -xxx- -xxxx...
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Page 2: Table Of Contents
1 DIRECTIVE ............2 SAFETY . -
Page 3: Directive
DIRECTIVE DECLARATION OF CONFORMITY ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit AristoFeed 30/30W, AristoFeed 48/48W from serial number 105 onwards, conforms to standard EN 60974--5, in accordance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC). -
Page 4: Introduction
They are totally enclosed, containing four--wheel feeders and the necessary control electronics. They are suitable for use with wire on ESAB’s MarathonPact, or on standard bobbins (standard Ø 300 mm, accessory Ø 440 mm). The units can be positioned in a choice of ways: on the power source itself, hanging above the working position, on a support arm or with a wheelset on the floor. -
Page 5: Equipment
ESAB’s accessories for the product can be found on page 22. Equipment The unit AristoFeed 30 is supplied with: Instruction manual for the wire feed unit. Instruction manual for control panel. Stickers with recommended wear parts. The unit AristoFeed 48 is supplied with: Distance washer (4 pieces). -
Page 6: Technical Data
TECHNICAL DATA AristoFeed 30- -4 AristoFeed 48- -4 Power supply 42 V 50 -- 60 Hz 42 V 50 -- 60 Hz Power requirement 336 VA 378 VA Motor current Wire feed speed 0.8 -- 25 m/min 0.8 -- 25 m/min Welding gun connection EURO EURO... -
Page 7: Lifting Instructions
WARNING! This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions. WARNING! When welding in an environment with increased electrical danger, only power sources intended for this environment may be used. -
Page 8: Connection Of Multiple Wire Feed Units
When connecting multiple wire feed units (maximum 4), use wire feed units without control panel (M0) and with control box AristoPendant U8. Two feed units are to be connected according to the picture. When connecting more than two feed units, an authorised ESAB service technican must perform the installation. OPERATION General safety regulations for the handling of the equipment can be found on page 3. -
Page 9: Connections And Controls
-- RED wer source (cooling unit) -- BLUE Connection for the welding gun Connection for protection gas NOTE! Cooling water connections only available on certain models. * ELP = ESAB Logic Pump, see point 6.2. - - 9 - - bm29d1ea... -
Page 10: Water Connection
Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. AristoMig 400 and 500 The power unit On/Off switch must be in the “0” position (Off) when connecting a water--cooled welding gun. -
Page 11: Wire Feed Pressure
Wire feed pressure Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder’s pressure rollers. It is important that the pressure is not too great. Fig 1 Fig 2 To check that the feed pressure is set correctly, you can feed out the wire against an insulated object, e.g. -
Page 12: Replacing The Aristofeed 30 Feed Rollers
Replacing the AristoFeed 30 feed rollers Open the side panel. Disconnect the pressure sensor (1) by folding it backwards. Disconnect the pressure rollers (2) by turning the axle (3) 1/4 turn clockwise and pulling out the axle. The pressure rollers disconnect. Disconnect the feed rollers (4) by unscrewing the nuts (5) and pulling out the rollers. -
Page 13: Maintenance
It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. -
Page 14: Diagram
Diagram AristoFeed 30- -4, AristoFeed 48- -4 - - 14 - - bm29e11a... - Page 15 - - 15 - - bm29e11a...
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Page 17: Ordering Number
0459 287 001 0459 287 001 The instruction manuals and the spare parts list are available on the Internet at www.esab.com Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can both search for and download instructions and spare parts lists. -
Page 18: Wear Components
AristoFeed 30- 4 Wear components S= Standard, HD = Heavy Duty Item Ordering no. Denomination Wire type Wire dimensions HI 1 0455 072 002 Intermediate nozzle (S) Fe, Ss & cored 0456 615 001 Intermediate nozzle HI 2 0469 837 880 Outlet nozzle (S) Fe, Ss &... - Page 19 AristoFeed 30- 4 - - 19 - - Edition 051220 bm29whj1...
- Page 20 AristoFeed 48- 4 S= Standard, HD = Heavy Duty Item Ordering no. Denomination Wire type Wire dimensions 0469 837 880 Outlet nozzle (S) Fe, Ss & cored Ø 2.0 mm steel for 0.6- -1.6 mm 0469 837 881 Outlet nozzle Ø...
- Page 21 AristoFeed 48- 4 - - 21 - - Edition 051220 bm29whk1...
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Page 22: Accessories
AristoFeed 30- 4, AristoFeed 48- 4 Accessories Bobbin cover, plastic 18 kg Ø 300mm ..0458 674 880 Bobbin cover, metal 18 kg Ø 300mm ..0459 431 880 Bobbin holder . - Page 23 AristoFeed 30- 4, AristoFeed 48- 4 Strain relief for welding gun ....0457 341 881 Wheel kit for Aristofeed ....0458 707 880 Strain relief bracket for connection set .
- Page 24 AristoFeed 30- 4, AristoFeed 48- 4 Remote control adapter RA12 12 pole ..0459 491 910 For analogue remote controls to CAN based equipment. Remote control adapter RA23 23 pole ..0459 491 911 For connecting welding gun with RS3 program selector to CAN based equipment.
- Page 25 AristoFeed 30- 4, AristoFeed 48- 4 Connection set 1.7 m ........
- Page 26 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...