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Online Power Protector 3 User Manual

Three phase uninterruptible power system 10 – 62.5 kva
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Protector 3
Three Phase Uninterruptible Power System
10 – 62.5 kVA
User Manual
Installation
Operation
Maintenance
Doc #. 6002-1874
Rev. B

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Summary of Contents for Online Power Protector 3

  • Page 1 Price $50.00 $50.00 Protector 3 Three Phase Uninterruptible Power System 10 – 62.5 kVA User Manual Installation Operation Maintenance Doc #. 6002-1874 Rev. B...

  • Page 2: Table Of Contents

    REMOTE SIGNALLING CONNECTIONS (OPTIONAL) STORAGE SECTION 4 - OPERATION START-UP PROCEDURES OPERATION FIELD REPLACEABLE UNITS Illustration 4-1: Heat Sink Assembly (FRU) RENEWAL PARTS SECTION 5 - MAINTENANCE SAFETY PRECAUTIONS WHEN TO CALL STEPS TO TAKE PREVENTIVE MAINTENANCE ONLINE POWER CUSTOMER SERVICE AND SUPPORT...

  • Page 3: Section Page

    OnLine Power SECTION PAGE SECTION 6 – SYSTEM OPTIONS MAINTENANCE BYPASS SWITCH Illustration 6-1: External Maintenance Bypass Switch Diagram Illustration 6-2: Maintenance Bypass Switch AUDIO ALARM WITH SILENCE SWITCH REMOTE UPS STATUS PANEL FORM “C” CONTACTS FOR ALARMS TRANSIENT VOLTAGE SUPPRESSOR SYSTEM NORMALLY ON/OFF NORMALLY OUTPUT AUX.

  • Page 4: Revision History

    OnLine Power REVISION HISTORY DATE PRIMARY REASON FOR CHANGE Mar. 05, 2007 Production Release. Jan 19, 2009 Production Release. LIST OF EFFECTIVE PAGES PAGE PAGE PAGE PAGE PAGE Title Page a to e 1-1 to 1-4 2-1 to 2-10 3-1 to 3-7...
  • Page 5 OnLine Power employee or an employee of the recipient having a need to know, without the express written consent of OnLine Power, and further agrees to surrender this document to OnLine Power when the reason for its receipt has terminated.
  • Page 6 (e.g., computer-grade, medical- grade). Since our founding in 1972, OnLine Power has shipped many of these fine products to discerning customers around the world for use on sensitive equipment and in critical applications.

  • Page 7: Section 1 - Safety

    OnLine Power SECTION 1 - SAFETY Following safety precautions is important when operating or servicing electrical equipment. The symbols shown are used extensively throughout this manual. Always heed these precautions since they are essential to the safe operation and servicing of this product.
  • Page 8 OnLine Power Danger! ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL.
  • Page 9 OnLine Power Danger! ALL POWER TO THE UNIT MUST BE LOCKED AND TAGGED “OFF” BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT. FAILURE TO DO SO COULD RESULT IN ELECTROCUTION. Danger! IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT, ONLY CARBON DIOXIDE FIRE EXTINGUISHERS, OR THOSE APPROVED FOR USE ON ELECTRICAL EQUIPMENT, SHOULD BE USED.
  • Page 10 OnLine Power Danger! INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY THE CUSTOMER PRIOR TO MOVING THIS UNIT. THIS UNIT CONTAINS NON-SPILLABLE BATTERIES. KEEP THE UNIT UPRIGHT. DO NOT STACK. DO NOT TIP. ALWAYS FOLLOW THE BATTERY MANUFACTURER’S SAFETY INFORMATION LOCATED IN A POCKET ATTACHED TO THE INSIDE OF THE LEFT DOOR OF YOUR UPS TO PREVENT AN ACCIDENT THAT COULD RESULT IN INJURY OR DEATH.

  • Page 11: Section 2 - Overview

    The Protector 3 is an on-line three phase PWM inverter available in output rating of 10, 15, 20, 25, 30, 40, 50, and 62.5 kVA. The Protector 3 is listed for compliance to UL1778, UL924A and CSA107.1 Standards.

  • Page 12: Benefits

    On-line PWM technology provides switchover from utility to battery power without any interruption. The Protector 3 is designed to fit the needs of virtually all power conditioning and UPS applications. It has been designed to power all forms of modern data processing, communication, and process control equipment.
  • Page 13 OnLine Power 2.3.1 Input Contactor K1 (Illustration 2-3, Item 20) The input contactor is multifunctional. First, it provides connections for the input power to the UPS. Secondly, the contactor disconnects the input line when an outage occurs so that there is no back feeding of power into the power line.

  • Page 14: Illustration 2.2: Unit Component Layout

    OnLine Power 2.3.8 Output Isolation Transformer (Illustration 2.2, Item 1) The output isolation transformer provides isolation between the inverter and protected output. The power to the primary of this transformer is received from UPS and is transformed to required output voltage levels.

  • Page 15: Illustration 2.3: Sub Assembly Component Location

    OnLine Power Output Transformer (T1) Auto-Transformer (T3) Power Board Assembly (A1) Input/Output/Battery/DC Buss Terminal Block Output Inductor (L2) Diode Bridge DC Choke (L4) Input Inductors (L1) High Frequency Noise Filter Capacitors, Output and Battery Power 10. Control Board (A2) 11. LCD Display Board 12.

  • Page 16: Functional Descriptions

    OnLine Power FUNCTIONAL DESCRIPTION Illustrations 2-4 thru 2-7 depict functional block diagrams of the Protector 3. These diagrams provide an excellent tool for identifying the major building blocks within the Protector. 2.4.1 Main input circuit breaker - optional The main input circuit breaker provides Protector 3 with incoming power isolation and input overcurrent protection.

  • Page 17: Illustration 2.4: Functional Block Diagram For Single Input Power System

    The Inverter Test Switch is a momentary push button for testing the Protector #3 and its batteries for proper operation. With Protector 3 in operation, test switch is pushed and held, the unit will automatically transfer to battery operation. The UPS will continue to run on batteries until the switch is released. Upon release, the Protector 3 transfers back from battery to inverter and resumes normal operation.
  • Page 18 OnLine Power * Cabinet 1, 48 inch tall RESERVE INPUT / WYE POWER XFMR (plus Gnd) RESERVE BYPASS POWER CONTACTOR From Internal Transformer TVSS OUTPUT TB11 CIRCUIT BREAKER STATIC INPUT SWITCH MAINT. INPUT BYPASS TB10 INPUT CIRCUIT SWITCH CONTACTOR BREAKER...
  • Page 19 OnLine Power RESERVE INPUT POWER SOURCE CONTACTOR TVSS OUTPUT TB11 CIRCUIT BREAKER STATIC SWITCH INPUT MAINT. INPUT BYPASS TB10 INPUT CIRCUIT SWITCH CONTACTOR BREAKER INPUT OUTPUT OUTPUT XFMR XFMR POWER 3 PHASE INVERTER STATIC INPUT SWITCH POWER BATTERY CIRCUIT 3 PHASE...

  • Page 20: Theory Of Operation

    OnLine Power THEORY OF OPERATION 2.5.1 Standby Mode After power is applied, the system is placed in STANDBY mode and a self-check starts. During this period, the start subroutine checks for the input voltage and proper operation of the inverter and bypass SCR’s.

  • Page 21: Output Loads

    The capacity of the Protector 3 may need to be greater than what would be estimated based on the nameplate requirements of loads previously discussed. Contact your OnLine Power dealer or the factory directly if you have any questions about powering unusual loads from your Protector 3.

  • Page 22: Section 3 - Installation

    These cabinets are rugged and corrosion resistant. The footprint of the Protector 3 is less than 6 square feet. Listed below are the environmental specifications for the Protector. Adequate clearance in the front of the equipment MUST be provided for service access.

  • Page 23: Illustration 3-1: Cable Access And Mounting

    OnLine Power 3.1.4 Cable Access Blocking vents may cause equipment malfunction and failure. The Protector 3 Cabinet Installation Diagrams for 10~62 KVA models provide cable/conduit openings on the top and sides of the cabinet. Refer to Illustration 3-2. Caution 2.3"...

  • Page 24: Equipment Unpacking

    All customer connections are brought through knockouts located on the top or on the sides of the unit. The Protector 3 consists of one electronics and one or more battery cabinets. Before unpacking the equipment, inspect the exterior, the shipping container, and the equipment itself for damage that may have occurred during transit.

  • Page 25: Unit Installation

    (See illustration 3-2) NOTE: If site restrictions prevent routing of conduit to the locations where conduit knockouts are located, do not drill holes in the cabinet without first consulting OnLine Power at 800-PWR-SRVC (800-797-7782). The conduit knockouts provided are positioned to prevent airflow disruptions that could cause the unit to overheat.
  • Page 26 Connect the battery wires from external battery cabinet (if provided) to battery terminal block, TB6, three (3) wires total for (+), (-), and Ground. This concludes the electrical connections. Do not apply power to the Protector 3 at this time. Caution REFER TO BATTERY CONNECTION DIAGRAM...

  • Page 27: Remote Signalling Connections (Optional)

    If there are no requirements for remote signaling, section 3.4 may be skipped. REMOTE SIGNALING CONNECTIONS (OPTION) The Protector 3 includes the feature of providing dry relay contacts for remote signaling capabilities. Signals available for remote annunciation are: “INPUT FAILURE” - N/O contact that closes upon loss of input power.

  • Page 28: Storage

    • RELATIVE HUMIDITY 0% to 95% non-condensing If the Protector 3 will be stored for three months or longer, it should be serviced by charging the batteries for 24 hours at regular, three-month intervals. While in storage, service the unit using the procedures in this section.

  • Page 29: Section 4 - Operation

    Request for Turn On form is attached in this manual as Appendix E. The start-up procedure described in this manual refers to a start up of the Protector 3 after a maintenance shutdown or rectified fault. 4.1.1 Verify that the main input circuit breaker, battery breaker, and output circuit breaker(s), are in the ”OFF” or ”down”...
  • Page 30 4.1.7 At this time, the Protector should be providing AC line power. If the Protector is not operating in the normal mode, turn off the input circuit breaker. Contact OnLine Power at (800) 797-7782 for technical assistance. 4.1.8 Recheck that the output voltage is 208Y/120 or 480Y/277 VAC.

  • Page 31: Operation

    OnLine Power OPERATION 4.2.1 Turning On the Protector 3 Apply input power. With input power available, turn on the main input circuit breaker. Wait untill you hear the input contactor closing and fan running. Close the battery circuit breaker, only after the LCD display is lit and displays screens per Appendix D.

  • Page 32: Illustration 4-1: Heat Sink Assembly (Fru)

    OnLine Power 4.3.3 Heat Sink Assembly Replacement Procedure Disconnect and isolate all sources of power. The Heat Sink Assembly is located on the right side of the top electronic shelf, inside the UPS cabinet (Illustration 4-1). Verify that all cables and connectors have labels and are identified as shown.

  • Page 33: 4.4 Renewal Parts

    OnLine Power 4.4 RENEWAL PARTS System Parts ITEM DESCRIPTION DESIGN Bypass Static Switch Output Static Switch Input Choke L1A, B,C Output Choke DC Choke The Frequency Noise Filter Capacitors for output Power C11, C12, C13 Control Board LCD Display Board...

  • Page 34: Section 5 - Maintenance

    OnLine Power SECTION 5 – MAINTENANCE SAFETY PRECAUTIONS Danger! READ UNDERSTAND THIS SECTION THOROUGHLY BEFORE PERFORMING ANY MAINTENANCE WORK ON OR AROUND THE UPS. READ THE BATTERY MANUFACTURER’S MANUAL AND MATERIAL SAFETY DATA SHEETS BEFORE WORKING ON OR NEAR THE BATTERIES.
  • Page 35 OnLine Power Danger! THIS EQUIPMENT CONTAINS CIRCUITS THAT ARE ENERGIZED WITH HIGH VOLTAGES. ONLY TEST EQUIPMENT DESIGNED FOR TROUBLESHOOTING HIGH VOLTAGES SHOULD BE USED, PARTICULARLY FOR OSCILLOSCOPES AND PROBES. ALWAYS CHECK WITH AN AC AND DC VOLTMETER TO ENSURE SAFETY BEFORE INITIATING CONTACT OR USING TOOLS.

  • Page 36: When To Call

    If any of the above occur: Consult Appendix C, LCD Display Menu and Troubleshooting Guide. Record information on the LCD Display to relay to OnLine Power Customer Service and Support. Call OnLine Power Customer Support at 1-800-797-7782 or 1-800-PWR-SRVC. Danger! LETHAL VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT EVEN WHEN THERE APPEARS TO BE NO INPUT POWER TO THE UNIT.
  • Page 37 INDICATES A SERIOUS PROBLEM THAT MAY RESULT IN SERIOUS INJURY OR DAMAGE TO THE EQUIPMENT IF CLOSE THE CIRCUIT BREAKER WITHOUT KNOWING WHY IT FAILED. CHECK SHORT IN BATTERY OR CALL ONLINE POWER CUSTOMER SERVICE AND SUPPORT FOR ASSISTANCE AT 1-800-PWR-SRVC. Danger! THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES.
  • Page 38 Power, with xxx representing the amp-hour size of the battery. ● Universal Battery UB12xxx is another battery manufacturer authorized by OnLine Power, the xxx is the amp-hour size of battery. Lead-acid batteries contain hazardous materials and must be handled, Caution transported, and recycled or scrapped in accordance with federal, state, and local regulations.

  • Page 39: Online Power Customer Service And Support

    ONLINE POWER CUSTOMER SERVICE AND SUPPORT Start-up, UPS Maintenance, battery maintenance, and preventative maintenance programs are available through your OnLine Power sales representative or through OnLine Power Customer Service & Support. 5.5.1 Start-Up Services Various Start-up services are available. See your sales representative or telephone OnLine Power Customer Service at 1-800-PWR-SRVC (800-797-7782).

  • Page 40: Section 6 - System Options

    OnLine Power SECTION 6 – SYSTEM OPTIONS This section describes options available with the Protector 3 phase. The following options are available: Part Number Options 3000-044 thru -048 and External Manual Bypass Switch -055 thru -057 9100-1363-02 Audio Alarms with Silence Switch...

  • Page 41: Illustration 6-1: External Maintenance Bypass Switch Diagram

    OnLine Power Optional External Maintenance Bypass Switch – P/N 3000-044 thru -056 ILLUSTRATION 6-1: EXTERNAL MAINTENANCE BYPASS SWITCH DIAGRAM 6.1.1 Installation Allow front access to the MBS box at all times for maintenance and servicing. Electrical codes require that the MBS box be installed with no less than 3 feet at the front of the cabinet.
  • Page 42 OnLine Power Wiring Inspection: Verify all power connections are tight. Verify all control wire terminations are tight. Verify all power wires and connections have proper spacing between exposed surfaces, phase-to-phase and phase-to ground. Verify that all control wires are run in individual, separate steel conduit.
  • Page 43 OnLine Power 6.1.3 Specification. Optional External Manual Bypass Switch Part Number Description 3000-044 EXTERNAL MANUAL BYPASS SWITCH, MAKE BEFORE BREAK, 55AMP, 3 POLES / LINE ONLY, 14”(W) x 10.00(D) x 18.00 (H). USE FOR: 10/15KVA, 208V/480V UNIT INPUT 20/25/30/40KVA – 480V UNIT INPUT...
  • Page 44 OnLine Power OPTIONAL AUDIO ALARM WITH SILENCE SWITCH – P/N 9100-1363-02 OPTIONAL REMOTE UPS STATUS PANEL - P/N 9100-1020-04 6.3.1 Installation The Remote UPS Status Panel is available in a console mount style box in black finish. It can also be wall mounted and comes with a 10 foot long “DB” connector signal cable or optional length cable that can be up to 1000 feet long.
  • Page 45 OnLine Power OPTIONAL TVSS P/N – 9100-1440-01 6.5.1 Operation TVSS contains energy absorbing components designed for specific line configurations. The device has two-stage protection. When protection components are damaged by absorbed transients, the device will show a reserve flag indicating a need for replacement. At this time the device is still operational, due to redundant circuits.
  • Page 46 OnLine Power OPTIONAL 10% INPUT CURRENT HARMONIC FILTER – P/N 9100-1372-01-03 Part Number Description 9100-1372-01 10% INPUT CURRENT HARMONICS FILTER USE FOR 10/15/25KVA 9100-1372-02 10% INPUT CURRENT HARMONICS FILTER USE FOR 25KVA 9100-1372-03 10% INPUT CURRENT HARMONICS FILTER USE FOR 30/40 KVA.
  • Page 47 OnLine Power 6.12 OPTIONAL DUAL INPUT SYSTEM WYE/WYE – SAME INPUT/OUTPUT VOLTAGE Voltage 9100-1446-01 208V IN/OUT 10/15/20 kVA, 480V IN/OUT 10-50 kVA 9100-1446-02 208V IN/OUT 25/30/40 kVA 9100-1446-03 208V IN/OUT 50 kVA 6.13 OPTIONAL DUAL INPUT SYSTEM DELTA/WYE – SAME INPUT/OUTPUT VOLTAGE...

  • Page 48: Power Flow Mimic

    OnLine Power 6.17.2 Specification Description: POWER FLOW MIMIC OPTION – 3 PHASE Part Number: 9100-1493-02 Color: Blue with black lettering Dimensions: 4.25” x 4” Mounting: Self-adhesive Scotch pad LED’s: Water clear lens, 20 mA, View Angle 140. Nicom.ZU55W-05, Connectors: Nicomatic 8 Pin, Black 6.18 OPTIONAL GMS –...

  • Page 49: Illustration 6-6: System Info

    OnLine Power TEST – Press the key one time. System data appears on the screen after few seconds. Pressing the key once again returns the display to the default screen. ILLUSTRATION 6-6: SYSTEM INFO RESET – Pressing the “Reset” and “Test” keys together clears the screen and deletes the event log.

  • Page 50: Local On Pc Via Rs 232

    OnLine Power 6.18.3 Local On PC - Via RS 232 - P/N 9800-03 – 25 THRU 150 (25-150ft) 6.18.3.1 Description This option requires a PC and LabView monitoring software. The software is provided on a disc that is easily installed on any Windows platform. An attached cable of a specified length plugs into a PC serial port and connector J6 on the Control PCB 1625-296.

  • Page 51: Gms Remote Dial Up Monitor 2000

    OnLine Power 6.18.5 GMS- Remote Dial UP Monitor 2000: p/n 9100-1468-02 Remote Dial Up: Data, Voice, Fax, Pager, PC, E-mail, Event Log, Stats. For details of all fuctions and operation refer to User's Manual, 6002-1770. 6.18.5.1 Description Monitor 2000 requires a phone line for remote operation. It comes with an interface PCB, that provides monitor inputs with isolated signals from the unit.
  • Page 52 OnLine Power 6.18.5.2 OPERATION The dial-up Monitor 2000 measures and monitors the following set of parometers and status contacts. 1. Input Volts 2. Output Volts 3. Output AMPS 4. Battery run 5. Low battery 6. Cabinet temperature (ºF) 7. On by-pass 8.
  • Page 53 OnLine Power Name: This field allows you to program a description (16 characters max) for each destination. The name will appear an faxes and e-mail transmissions whenever an alarm or report is send to destination. If you are entering a fax destination be sure to use the name of person who you intend to receive the fax.
  • Page 54 OnLine Power Modem –This instructs GMS 2000 to call a modem attached to a computer running Manager 2000 software. The sofhware must be in Answer Mode. When the Manager 2000 software receives the alarm call, it will download the unit's Event log, execute an alarm query, and display the result on the screen.
  • Page 55 OnLine Power 6.18.5.4 GRAPH: Once the Data Log records have been displayed, they may be viewed in graph form by clicking the "Graph" button. The graph will show all inputs selected in the query. If too many samples are selected for graphing, the software gives you the option to average values. Oherwise, you will have to perform a smaller query to avoid averaging.
  • Page 56 OnLine Power Note: Reports may only be send to fax, E-mail, or Modem destinations. 6.18.5.5 DATALOGGING GMS 2000's built-in data Logger can log and store information an all 8 universal inputs, AC power and backup battery voltage. You must be on-line with the unit to program the Data logging Logging.
  • Page 57 OnLine Power 6.18.5.6 EVENT LOGGER GMS 2000 keeps track of important system events with its built-in Event Logger. Each GMS 2000 unit stored the last 500 system events. System events include alarms, incoming and outgoing phone calls, and alarm acknowledgments. Once the Event Log is full, the oldest record is overwritten by the newest.
  • Page 58 OnLine Power 6.18.6 GMS WEB/SNMP (GWS) , STATUS, ALARM, EVENT LOG, E-MAIL 9100-1469-01 6.18.6.1 Description The GWS option card is a web enabled monitoring device for a UPS with Internet access. RJ45 on the front of the card marked " Network" is the connecting point for the Ethernet cable. The unique IP Internet address is pre-assigned and can be change to fit customer network settings.
  • Page 59 OnLine Power Any Further dtails of GWS, refer to user's manual, for GWS option (9100-1469-01) 6002-1988 6.18.6.4 PACKAGING CONTENTS. One GWS module Section 4. GWS Description (RJ45) Fig. 3 GWS Front View 6-20...
  • Page 60 OnLine Power 6.18.6.5 GWS DB-9 Pin Assignment GWS DB-9 PIN Assignment DB-9 Pin No. RS-232 Fig.5 GWS DB-9 PIN assignment 6.18.6.6 LED Indicators GWS LED STATUS INDICATORS Color Signal Difinition Condition / Indicators Green Power state On: Normal power Error Condition...
  • Page 61 OnLine Power On: Internet correspond speed is 10M Yellow Flash: Data transmitting / receiving Fig.7 GWS LAN LED Indicator 6.18.6.7 Installation Procedure Before you start using GWS , you will need to set-up both the hardware and software. The following is a...
  • Page 62 OnLine Power 6.18.6.8 HARDWARE INSTALLATION The following details the installation procedure. 6-23...
  • Page 63 OnLine Power 6-24...
  • Page 64 OnLine Power 6.18.6.8 MENU SELECTON: The following menu selection options are avalable and the typical samples are shown in next pages. A. INFORMATION: SYSTEM STATUS - Show system information and network settings values shown here are by users. BASIC INFORMATION- Show about U.P.S manufacturer/ UPS firmware revision / UPS model.
  • Page 65 OnLine Power • Set the IP address. • Set a community name for NMS. • Set authorities of administrators. E-MAIL - • Set E-mails details • Set net agent E-mail server • Set whether the E-mail server requires authemtication •...
  • Page 66 OnLine Power • Set a particular IP address SYSTEM TIME – Set Netagent system time such as • Set on interval for time syncluonization • Choose the nearest time server to your location • Set a difference time zone for different countries •...
  • Page 67 OnLine Power MAC Address 00:03:EA:01:3B:01 Primary DNS Server 168.95.1.1 Connection Type 100Mbps Full-Duplez Secondary DNS Server IP Address 192.168.1.98 Time Server time.nist.gov Subnet Mask 255.255.255.0 PPPoE IP Gateway Email Server mail.onlinepower.com Current Status ( Sample - TYP ) UPS Normal...
  • Page 68 OnLine Power Frequency Rating 60.0 HZ Battery Voltage Rating 120.0 V Remote Control ( Sample - Display ) UPS Testing 10- Second Test Deep Battery Test for minute(s) Test Until Battery Low Cancel Test Miscellaneous Turn off UPS when AC power Fails...
  • Page 69 OnLine Power Chart Display (Sample – Typ) UPS Configuration (Sample Display – Typ) UPS Properties RS232 [Mega Tec] ▼ UPS Communication Type Number of Batteries Battery Full Charge Voltage (V) 108.0 Battery Exhausted Charge Voltage (V) 80.0 Date of last battery replacement...
  • Page 70 OnLine Power Start Time of UPS Test (hh:mm) Warning Threshold Value 30 seconds ▼ Time out after loss of connection Critical Load (%) Critical Temperature (C) 70.0 Critical Capacity(%) Apply Reset Help UPS ON/OFF Schedule (Sample ) Weekly Schedule Turn ON (hh:mm)
  • Page 71 OnLine Power Host 3 MAC: Host 4 MAC: Host 5 MAC: Host 6 MAC: Host 7 MAC: Host 8 MAC: Apply Reset Help Network (Sample Display ) IP Address IP Address 192.168.1.98 Subnet Mask 255.255.255.0 Gateway Obtain an IP Server IP Using DHCP ▼...
  • Page 72 OnLine Power Login Name Login Password System will reboot when these items have been Applied. Apply Reset Help SNMP (Sample Display ) MIB System System Name System Contact System Location Wave Rider UPS 1PH Jose Zamora Show Room Access Control...
  • Page 73 OnLine Power Device Connected Device Rating (%) Connected ▼ ▼ ▼ ▼ Apply Reset Help EMAIL (Sample Display ) Email Setting Email Server mail.onlinepower.com Sender's Email address Jose Zamora Email Server Requires Authentication ▼ Account Name jzamora@onlinepower.com Password Send Email When Event Occurs ▼...
  • Page 74 OnLine Power Account 3 Account 4 Send Email for Daily Report (hh:mm) ▼ Send Email when Event Log overflows (100 records) ▼ Send Email when Data Log overflows (500 records) ▼ Apply Reset Help SMS (Sample Display ) SMS Settings SMS Server 192.168.0.1...
  • Page 75 OnLine Power Read/Write **** ▼ No Access **** ▼ No Access **** ▼ No Access **** ▼ No Access **** ▼ No Access **** ▼ No Access **** ▼ Apply Reset Help SYSTEM TIME (Sample Display ) System Time Time Between Automatic Updates Apply ▼...
  • Page 76 OnLine Power Japanese German Portuguese Spanish France Italian (Note: Setting preferences will not work if you have disabled cookies in your browser.) Email Preferences Use below interface language in Email and SMS notification English ▼ Apply Reset Help LOG INFORMATION (Sample Display )
  • Page 77 OnLine Power 122.0 60.0 2001/01/01 00:11:42 121.0 19.0C 66.2F 121.0 124.0 60.0 2001/01/01 00:10:39 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 00:09:36 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 00:08:33 19.0C 66.2F 122.0 60.0 2001/01/01 00:07:29 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 00:06:26 19.0C 66.2F...
  • Page 78 OnLine Power 121.0 122.0 60.0 2001/01/01 19.0C 66.2F 122.0 60.0 2001/01/01 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 20.0C 68.0F 121.0 124.0 60.0 2001/01/01 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 19.0C 66.2F 121.0 122.0 60.0 2001/01/01 19.0C 66.2F...

  • Page 79: Ecc - Emergency Circuit Converter

    OnLine Power 6.19 OPTIONAL ECC - EMERGENCY CIRCUIT CONVERTER – P/N 9100-1501 6.19.1 Installation Indoor use only. Simple and fast installation in ceiling or wall mounted standard single gang E-box . Installation must be performed by a qualified electrician per Installation, Operation and Maintenance Instructions, provided with the ECC.
  • Page 80 OnLine Power 6.20 OPTIONAL ECM - EMERGENCY CONTROL MODULE – P/N 9100-1502 6.20.1 Installation Indoor use only. ECM is a universal mount unit. Simple and fast installation in ceiling or wall mounted standard single gang E-box, recommended box size 4”. Installation must be performed by a qualified electrician per Installation, Operation and Maintenance Instructions provided with the EMC.

  • Page 81: Event Log With 1625-344-01 Pcbd Assy

    OnLine Power 6.21 EVENT LOG ( 1625-344-01 PCBD ASSY.) 6.21.1 START-UP SCREEN: When input power is applied for the unit, LCD panel lights up and display as shown. If LCD display panel is not lit, the unit has problem. Contact the Factory Service at 1-800-PWR-SRVC (1-800-797-9782) 6.21.2 SCREEN A: First default screen appears as below.
  • Page 82 OnLine Power 6.21.3 This Screen will display from (1), (2), (3), and (1) continuously with 3 seconds period. STATUS SCREEN UPS NORMAL @ 3KVA INPUT OK @ CHRG OFF BATT OK @ DC OK ON INVERT @ OUT OK FREEZE...
  • Page 83 OnLine Power LED SUM ALARM: UPS is failed by critical alarm condition. 6.21.4 Push " LOG" switch, then screen will show all events with date and name following screen is a sample. Event log 2/24/08, 11 INP UV 2/24/08, 11 INP BAD...
  • Page 84 OnLine Power 6.21.5 To UN-FREEZE Display, push "FREEZE" switch again, then screen will go to normal rolling state from (1), (2),(3) & (1) continuously. STATUS SCREEN SYSTEM MEASUREMENT SCREEN MULTI OUTPUTS UPS NORMAL @ 3KVA OUTPUT VOLT: 122V OUTPUT: 122V @ 01923W...
  • Page 85 OnLine Power 6.21.6 UPS alert mode: When UPS in on alert mode by over temperature, the screen display will be as below , and continuously display from )1), (2), and (3). STATUS SCREEN SYSTEM MEASUREMENT SCREEN DIAGNOSTICS SCREEN UPS ALERT...
  • Page 86 OnLine Power 6.21.6 (Continue) Event Logger will log any event from the list below and attached a time stamp that include date and hour at the event occurred (see sample screen below). The local display on front of the Inverter will display the list of event logged when the LOG button is pressed for approximately 2 seconds.

  • Page 87: Appendix A - Specifications

    RECHARGE CURRENT Conforms to UL Standards EXTERNAL BATTERY Provisions for hardwire connection of optional external battery cabinets or DC source. BATTERY BATTERY RUN TIME Consult OnLine Power BATTERY TYPE Sealed, Maintenance-Free, AGM, VRLA type NOMINAL BATTERY VOLTAGE 192 VDC 192 VDC...
  • Page 88 OnLine Power Specifications for KVA, 0.8pf Units (Continued) MONITORING AND COMMUNICATIONS INDICATORS LCD Display Panel RELAY INTERFACE Dry Contacts for: Sum Alarm (N.C.); Bypass On (N.O.); Loss of Input Power (N.O.); Low Battery (N.O.) CONTACT RATING 125 Volts (AC or DC) Maximum; 1.25 Amperes Maximum; 30 Watts / 50 VA Maximum...
  • Page 89 OnLine Power Recommended Input/Output Protective Device Ratings, BTU/Hr, and Floor Loading MAX. FULL TOTAL FLOOR INPUT OUTPUT INPUT RECOM. OUTPUT RECOM. BATT. BATT. LOAD UPS RATING UNIT LOADING VOLT. VOLT. CURRENT *OCPD CURRENT *OCPD VOLT. DISCH. BTU/HR KVA/KW WEIGHT LBS/SQFT MAX.

  • Page 90: Appendix B - Battery Connections

    OnLine Power APPENDIX B - BATTERY CONNECTIONS For the actual battery connection diagram for your system, refer to the diagram on each unit. The drawings below are shown for electrical Caution connection only and do not necessarily match the actual battery layout in your unit.
  • Page 91 OnLine Power 192 Volt Nominal Maximum 4 Strings of 16 Battery system are Typical 1 String of 16 Battery system. available in maximum 4 Cabinets depend upon Battery Run Time requirement. BATT. C/B Consult Factory for detail. 192 VDC BUSS UPS CABINET #12 ...
  • Page 92 OnLine Power 288 Volt Nominal Typical 1 String of 24 Battery system. Maximum 4 Strings of 24 Battery system are available in maximum 4 Cabinets depend upon Battery Run Time requirement. #22  Consult Factory for detail. BATT. C/B UPS CABINET...
  • Page 93 OnLine Power 312 Volts Nominal Typical 1 String of 26 Battery system. Maximum 5 Strings of 26 Battery system BATT. C/B are available in maximum 7 Cabinets depend upon Battery Run Time requirement. Consult Factory UPS CABINET BATT. C/B 312 VDC #12 ...
  • Page 94 OnLine Power 552 Volts Nominal Typical 1 String of 46 Battery system. Maximum 4 Strings of 46 Battery system are available in maximum #22  8 Cabinets depend upon Battery Run Time requirement. BATT. C/B Consult Factory for details. #12  UPS CABINET #22 ...

  • Page 95: Appendix C - Lcd Display Menu & Troubleshooting Guide

    When input power is applied for the unit, LCD panel lights up and displays OnLine Power If LCD display panel is not lit, the unit has problem. Contact the factory service at 1-800-PWR-SRVC (800- 797-7782) at OnLine Power. Screen A: The first default screen appears as below UPS NORMAL @ XX KVA...
  • Page 96 OnLine Power NOTE: The typical DC buss voltage should be higher than the battery voltage. SCREEN B: The second default screen appears as below OUTPUT:_____V @ ______ W INPUT: _____V @ ______ A DC BUS: _____V @ NA A BATT: _______V @ + _____ W Line 1: Indicates output voltage and power in watts, when an output transformer is not used.

  • Page 97: Appendix D - Input & Output Ampacity For Various Models

    OnLine Power APPENDIX D - Input and Output Ampacity for Various Models Input and Output Ampacity for Various Models SIZE INPUT OUTPUT OUTPUT INPUT KVA/KW AMPS I TOTAL VOLT 208Y/120 208Y/120 27.8 10KVA/8KW 480Y/277 480Y/277 480Y/277 208Y/120 15KVA/ 208Y/120 208Y/120...
  • Page 98 OnLine Power APPENDIX E – Drawings (All drawings are downloadable from Website: www.onlinepower.com 1. Three Phase UPS Installation - Installation Dwg. – 6001-032-03 Rev.C 2. UPS & Battery Cabinet Installations (Battery Cabinet Layout) – Dwg. 6001-032-05 Rev. D 3. UPS & Battery Cabinet Installations (Battery Cabinet Layout) – Dwg. 6001-032-06 Rev. D 4.

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