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Summary of Contents for Formax FD 8802 series
- Page 1 Formax FD 8802 Series Shredders Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 Industrial Conveyor Shredders FD 8802CC Cross-Cut FD 8802SC Strip-Cut OPERATOR/ MAINTENANCE MANUAL 10/07 SECOND EDITION...
- Page 3 MACHINE SPECIFICATIONS Model Type FD 8802CC FD 8802SC Serial #: Shred Size: 1/4” x 2” 1/2” Sheet Capacity: 75 - 90 105 - 125 Speed: Up to 40 fpm Up to 50 fpm Throat Width: 16” 16” Waste Bin Capacity: 36 gallons 49 gallons Motor:...
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Page 4: Table Of Contents
TABLE OF CONTENTS TOPIC PAGE Safety Precautions Checking Safety Devices Overview Machine Characteristics Cutting Data, Speed, Dimensions, Weight Motor Specifi cations, Power Requirements Installation Start-up: Main Switch and Control Panel Operation, Overloading Maintenance: Emptying Waste Bin Maintenance: Removing Side Covers Maintenance: Conveyor Belt Maintance Maintenance: Lubricating Shredder Mechanisms Maintenance: Exterior Cleaning... -
Page 5: Safety Precautions
Safety Precautions Safety Precautions “Work safety” symbol This symbol marks all work safety notes in this manual which can endanger the health or life of operators. Please pay attention to this symbol and exercise particular care in such cases. Please also forward all work safety notes to other users. Apart from the instructions in this manual, you should also follow generally applicable safety and accident prevention regulation. - Page 6 The FD 8802 shredder is intended only for shredding paper, paperboard and cardboard. It is designed for shredding large volumes of archive fi les, bound EDP lists and the contents of waste paper bins. The hardened, solid-steel cutting rollers are unaffected by loose-leaf binders, paper clips and staples contained in these materials.
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Page 7: Checking Safety Devices
Checking the safety devices Check the safety devices: • at the start of each work shift (when operation is sporadic) • at least once a week in continuous operation • after each maintenance or repair Check the safety devices for: •... -
Page 8: Overview
General Overview Feed Table Safety Bar Safety Bar Breaker Panel Front View with Waste Bin Control Panel and Cutting Block Access Door Right Side View with Electricity Control Box Access Door... -
Page 9: Machine Characteristics
Machine characteristics Machine designation: conveyor-belt paper shredder Machine type: FD 8802CC, FD 8802SC Total machine weight: 661 lbs. Technical equipment: large feeding table, inlet conveyor belt Cutting Data, Speed, Dimensions, Weight FD 8802CC FD 8802SC Cutting Style: Cross Cut Strip Cut Shred Size: 1/4”... -
Page 10: Start-Up: Main Switch And Control Panel
Start-up and Operation Start-up and Operation Main Switch 1. On the right side of the machine, open the orange door leading to the electrical control panel. Push on the lever (Fig. 1) and the handle will pop out. Pull to open (Fig. 2). 2. -
Page 11: Operation, Overloading
Operation Operation 1. Set main switch to ON (Fig. 3). Turn the OFF/ON key switch on the control panel to the ON position. 2. Touch the START pad on the control panel. The conveyor will begin to move in the forward direction. 3. -
Page 12: Maintenance: Emptying Waste Bin
Checking Belt Tension When loaded with material, the conveyor belt must not slip, i.e. stand still when material is loaded. If the belt slips, it must be tightened. Contact the Formax Service Department for assistance. • Checking Belt for Wear The upper surface of the conveyor belt can become worn over time. - Page 13 • Cleaning the Conveyor Belt Tensioning Station The tensioning station must be cleaned once a month, or as needed to maintain optimal performance. 1. Switch off the shredder and unplug from wall outlet. 2. Remove the feed table and front panel of tensioning station (Fig. 5). 3.
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Page 14: Maintenance: Lubricating Shredder Mechanisms
Lubricating Shredder Mechanisms • Cutting System: The cutting system should be oiled once a month or as needed for optimal performance. 1. Open the Cutting Block Access Door on the top of the shredder. Press latch and the handle will spin around. Pull up on the handle. 2. -
Page 15: Installation: Optional Evenflow Oiler
EvenFlow Oiler Installation (optional) Oiler Installation (optional) Top Case Remove both side covers and top case (fi g. 1 & 2). Position EvenFlow Oiler over pre-drilled holes on top of cutter head, and secure using the four (4) thumbscrews provided (fi g. 3 & 4). Push blue tubing into the quick connect end of the EvenFlow Oiler and attach to the... -
Page 16: Parts Lists
PARTS LISTS ITEM CC PART # SC PART # DESCRIPTION 8802-TOP-02 8802-TOP-02 LOADING TABLE 8802-SAB-01 8802-SAB-01 SAFETY BAR 8802-BOL-01 8802-BOL-01 BOLTS FOR LOADING TABLE SUPPORTER 8802-TOP-05 8802-TOP-05 FRONT CASE 8802-TOP-06 8802-TOP-06 PCB FRONT COVER 8802-PCB-07 8802-PCB-07 PCB CASE (INSIDE, NOT SHOWN) 8802-BOD-01 880213-BOD-01 LOWER FRAME... - Page 17 ITEM CC PART # SC PART # DESCRIPTION 8802-TOP-01 880213-TOP-01 TOP CASE 8802-TOP-03 880213-TOP-03 UPPER FRAME 8802-BEL-01 8802-BEL-01 CONVEYOR BELT 8802-CON-01 880213-CON-01 CONVEYOR 8802-TOP-02 8802-TOP-02 LOADING TABLE 8802-DOR-01 8802-DOR-01 CUTTING BLOCK ACCESS DOOR 8802-TOP-04 8802-TOP-04 REAR CASE UPPER 8802-BOD-02 880213-BOD-02 REAR CASE LOWER 8802-BOD-01 880213-BOD-01...
- Page 18 Right Side Left Side ITEM CC PART # SC PART # DESCRIPTION 8802-TOP-06R 8802-TOP-06R LOADING TABLE SUPPORTER, RIGHT 8802-TOP-06L 8802-TOP-06L LOADING TABLE SUPPORTER, LEFT 8802-BOD-03 880213-BOD-03 SIDE CASE, RIGHT 8802-BOD-04 880213-BOD-04 SIDE CASE, LEFT 8802-PCB-02 880213-PCB-02 ELECTRICITY CONTROL BOX DOOR 8802-CAT-01 880213-CAT-01 CASTERS...
- Page 19 CUTTING HEAD - CC 13 14 Right Side Left Side ITEM CC PART # DESCRIPTION 8802-CTB-02 SIDE PLATE, RIGHT 8802-CTB-01 SIDE PLATE, LEFT 8802-CON-03R CONVEYOR BELT BRACKET, RIGHT 8802-CON-03L CONVEYOR BELT BRACKET, LEFT 8802-SPR-02 CONVEYOR DRIVE SPROCKET 8802-GEA-01 CUTTING HEAD GEAR 8802-SPR-03 MOTOR SPROCKET 8802-CCH-02...
- Page 20 CUTTING HEAD - SC Right Side Left Side ITEM SC PART # DESCRIPTION 8802-CTB-02 SIDE PLATE, RIGHT 8802-CTB-01 SIDE PLATE, LEFT 880213-CON-03R CONVEYOR BELT BRACKET, RIGHT 880213-CON-03L CONVEYOR BELT BRACKET, LEFT 8802-SPR-02 CONVEYOR DRIVE SPROCKET 8802-GEA-01 CUTTING HEAD GEAR 8802-SPR-03 MOTOR SPROCKET 8802-CCH-02 CONVEYOR CHAIN...
- Page 21 CUTTING HEAD - INTERIOR CROSS CUT STRIP CUT ITEM CC PART # SC PART # DESCRIPTION 8802-CTB-03 8802-CTB-03 POST 8802-CTB-07 880213-CTB-07 LONG SHAFT (0.5”) 8802-CTB-08 880213-CTB-08 SHORT SHAFT (0.5”) 8802-CTB-09 CUTTER 8802-CTB-10 RING 8802-CTB-11 BEARING (6208 ZZ) 880213-CTB-09 BEARING (6209 ZZ) 8802-CTB-12 CUTTER PRESS WASHER 8802-CTB-13...
- Page 22 ELECTRICAL ITEM CC/SC PART # DESCRIPTION 8802-MOT-01 MOTOR, 220V, 60Hz, 8HP 8802-ECB-01 ELECTRICITY CONTROL BOX COVER 8802-PCB-00 ELECTRICITY CONTROL ASSEMBLY 8802-PCB-14 TERMINAL PLATE 8802-PCB-18 BREAKER 8802-PCB-15 MAGNETIC CORE 8802-PCB-04 EOCR 8802-PCB-01 ELECTRICITY CONTROL BOX BASE 8802-PCB-03 ELECTRICITY CONTROL BOX 8802-DEC-01 CONTROL PANEL DECAL 8802-TOG-01 ON/OFF TOGGLE SWITCH WITH KEY...
- Page 23 ITEM CC/SC PART # DESCRIPTION 8802-PCB-05 MAIN PCB 8802-PCB-12 DATA OUTPUT CABLE 8802-PCB-10 CONTROL PCB CABLE EXTENSION (BODY CABLE) 8802-PCB-07 PCB CASE 8802-PCB-20 SENSOR CABLE EXTENSION (BODY CABLE) 8802-PCB-13 DOOR SENSOR CABLE 8802-PCB-11 MAIN CABLE 8802-PCB-19 CONTROL PCB CABLE (SENSOR CABLE) 8802-PCB-06 CONTROL PCB 8802-SWI-01...
- Page 24 Underside View, Safety Bar and Micro Switch Underside View, Feed Table and Conveyor ITEM CC/SC PART # DESCRIPTION 8802-PCB-17 MICRO SWITCH, WASTE BIN FULL SENSOR, 15A 8802-CTB-20 WASTE GUIDE, REAR 8802-CTB-06 WASTE GUIDE, RIGHT AND LEFT 8802-SBM-02 COVER FOR SAFETY BAR MICRO SWITCH 8802-SBM-01 SAFETY BAR MICRO SWITCH 8802-CTB-04...
- Page 25 EVENFLOW OILING SYSTEM (optional) OILING SYSTEM (optional) Front of Shredder Top View with Access Door open ITEM PART # DESCRIPTION 8902-OIL-20 OIL NOZZLE, 10 PIECE 8902-OIL-22 OIL PUMP 8902-OIL-23 OIL NOZZLE BRACKET 8902-OIL-24 OIL HOSE 8902-OIL-25 PUMP MOUNTING SCREWS 8902-OIL-26 NOZZLE BRACKET MOUNTING SCREWS...
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