Formax FD 8804CC Operator And  Maintenance Manual

Formax FD 8804CC Operator And Maintenance Manual

Industrial conveyor shredders

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FD 8804CC Cross-Cut
FD 8804SC Strip-Cut
Industrial Conveyor Shredders
7/2013
OPERATOR/
MAINTENANCE MANUAL
FIRST EDITION

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Summary of Contents for Formax FD 8804CC

  • Page 1 FD 8804CC Cross-Cut FD 8804SC Strip-Cut Industrial Conveyor Shredders OPERATOR/ MAINTENANCE MANUAL FIRST EDITION 7/2013...
  • Page 2 MACHINE SPECIFICATIONS Model Type FD 8804CC FD 8804SC Serial #: Shred Size: 1/4” x 2” 1/2” Sheet Capacity: 75 - 90 105 - 125 Speed: Up to 40 fpm Up to 50 fpm Throat Width: 16” 16” Waste Bin Capacity:...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS TOPIC PAGE Safety Precautions Checking Safety Devices Overview Machine Characteristics Cutting Data, Speed, Dimensions, Weight Motor Specifications, Power Requirements Installation Start-up: Main Switch and Control Panel Operation, Overloading Maintenance: Emptying Waste Bin Maintenance: Removing Side Covers Maintenance: Conveyor Belt Maintance Maintenance: Lubricating Shredder Mechanisms Maintenance: Exterior Cleaning Parts Lists...
  • Page 4: Safety Precautions

    Safety Precautions “Work safety” symbol This symbol marks all work safety notes in this manual which can endanger the health or life of operators. Please pay attention to this symbol and exercise particular care in such cases. Please also forward all work safety notes to other users. Apart from the instructions in this manual, you should also follow generally applicable safety and accident prevention regulation.
  • Page 5 The FD 8804 shredder is intended only for shredding paper, paperboard and cardboard. It is designed for shredding large volumes of archive files, bound EDP lists and the contents of waste paper bins. The hardened, solid-steel cutting rollers are unaffected by loose-leaf binders, paper clips and staples contained in these materials.
  • Page 6: Checking Safety Devices

    Checking the safety devices Check the safety devices: • at the start of each work shift (when operation is sporadic) • at least once a week in continuous operation • after each maintenance or repair Check the safety devices for: •...
  • Page 7: Overview

    General Overview Feed Table Safety Bar Breaker Panel Front View with Waste Bin Control Panel and Right Side View with Electricity Cutting Block Access Door Control Box Access Door...
  • Page 8: Machine Characteristics

    Machine characteristics Machine designation: conveyor-belt paper shredder Machine type: FD 8804CC, FD 8804SC Total machine weight: 661 lbs. Technical equipment: large feeding table, inlet conveyor belt Cutting Data, Speed, Dimensions, Weight FD 8804CC FD 8804SC Cutting Style: Cross Cut Strip Cut Shred Size: 1/4”...
  • Page 9: Start-Up: Main Switch And Control Panel

    Start-up and Operation Main Switch 1. On the right side of the machine, open the orange door leading to the electrical control panel. Push on the lever (Fig. 1) and the handle will pop out. Pull to open (Fig. 2). 2.
  • Page 10: Operation, Overloading

    Operation 1. Set main switch to ON (Fig. 3). Turn the OFF/ON key switch on the control panel to the ON position. 2. Touch the START pad on the control panel. The conveyor will begin to move in the forward direction. 3.
  • Page 11: Maintenance: Emptying Waste Bin

    Checking Belt Tension When loaded with material, the conveyor belt must not slip, i.e. stand still when material is loaded. If the belt slips, it must be tightened. Contact the Formax Service Department for assistance. • Checking Belt for Wear The upper surface of the conveyor belt can become worn over time.
  • Page 12 • Cleaning the Conveyor Belt Tensioning Station The tensioning station must be cleaned once a month, or as needed to maintain optimal performance. 1. Switch off the shredder and unplug from wall outlet. 2. Remove the feed table and front panel of tensioning station (Fig. 5). 3.
  • Page 13: Maintenance: Lubricating Shredder Mechanisms

    Lubricating Shredder Mechanisms • Cutting System: The cutting system should be oiled once a month or as needed for optimal performance. 1. Open the Cutting Block Access Door on the top of the shredder. Press latch and the handle will spin around. Pull up on the handle. 2.
  • Page 14: Parts Lists

    PARTS LISTS ITEM CC PART # SC PART # DESCRIPTION 8804-SAB-01 8804-SAB-01 SAFETY BAR 8804-BOL-01 8804-BOL-01 BOLTS FOR LOADING TABLE SUPPORTER 8804-TOP-05 8804-TOP-05 FRONT CASE 8804-BOD-01 880413-BOD-01 LOWER FRAME 8804-WST-01 880413-WST-01 WASTE BIN 8804-BOD-05 880413-BOD-05 DOOR 8804-LAT-01 8804-LAT-01 WASTE BIN DOOR LATCH...
  • Page 15 ITEM CC PART # SC PART # DESCRIPTION 8804-TOP-01 880413-TOP-01 TOP CASE 8804-TOP-03 880413-TOP-03 UPPER FRAME 8804-BEL-01 8804-BEL-01 CONVEYOR BELT 8804-CON-01 880413-CON-01 CONVEYOR 8804-TOP-02 8804-TOP-02 LOADING TABLE 8804-DOR-01 8804-DOR-01 CUTTING BLOCK ACCESS DOOR 8804-TOP-04 8804-TOP-04 REAR CASE UPPER 8804-BOD-02 880413-BOD-02 REAR CASE LOWER 8804-BOD-01 880413-BOD-01...
  • Page 16 Right Side see pg 21 Left Side ITEM CC PART # SC PART # DESCRIPTION 8804-TOP-06R 8804-TOP-06R LOADING TABLE SUPPORTER, RIGHT 8804-TOP-06L 8804-TOP-06L LOADING TABLE SUPPORTER, LEFT 8804-BOD-03 880413-BOD-03 SIDE CASE, RIGHT 8804-BOD-04 880413-BOD-04 SIDE CASE, LEFT 8804-PCB-02 880413-PCB-02 ELECTRICITY CONTROL BOX DOOR 8804-CAT-01 880413-CAT-01 CASTERS...
  • Page 17 CUTTING HEAD - CC 13 14 Right Side Left Side ITEM CC PART # DESCRIPTION 8804-CTB-02 SIDE PLATE, RIGHT 8804-CTB-01 SIDE PLATE, LEFT 8804-CON-03R CONVEYOR BELT BRACKET, RIGHT 8804-CON-03L CONVEYOR BELT BRACKET, LEFT 8804-SPR-02 CONVEYOR DRIVE SPROCKET 8804-GEA-01 CUTTING HEAD GEAR 8804-SPR-03 MOTOR SPROCKET 8804-CCH-02...
  • Page 18 CUTTING HEAD - SC Right Side Left Side ITEM SC PART # DESCRIPTION 8804-CTB-02 SIDE PLATE, RIGHT 8804-CTB-01 SIDE PLATE, LEFT 880413-CON-03R CONVEYOR BELT BRACKET, RIGHT 880413-CON-03L CONVEYOR BELT BRACKET, LEFT 8804-SPR-02 CONVEYOR DRIVE SPROCKET 8804-GEA-01 CUTTING HEAD GEAR 8804-SPR-03 MOTOR SPROCKET 8804-CCH-02 CONVEYOR CHAIN...
  • Page 19 CUTTING HEAD - INTERIOR CROSS CUT STRIP CUT ITEM CC PART # SC PART # DESCRIPTION 8804-CTB-03 8804-CTB-03 POST 8804-CTB-07 880413-CTB-07 LONG SHAFT (0.5”) 8804-CTB-08 880413-CTB-08 SHORT SHAFT (0.5”) 8804-CTB-09 CUTTER 8804-CTB-10 RING 8804-CTB-11 BEARING (6208 ZZ) 880413-CTB-09 BEARING (6209 ZZ) 8804-CTB-12 CUTTER PRESS WASHER 8804-CTB-13...
  • Page 20 ELECTRICAL ITEM CC/SC PART # DESCRIPTION 8804-MOT-01 MOTOR, 220V, 60Hz, 8HP 8804-ECB-01 ELECTRICITY CONTROL BOX COVER 8804-PCB-00 ELECTRICITY CONTROL ASSEMBLY 8804-PCB-14 TERMINAL PLATE 8804-PCB-18 BREAKER 8804-PCB-15 MAGNETIC CORE 8804-PCB-04 EOCR 8804-PCB-01 ELECTRICITY CONTROL BOX BASE 8804-PCB-03 ELECTRICITY CONTROL BOX 8804-DEC-01 CONTROL PANEL DECAL 8804-TOG-01 ON/OFF TOGGLE SWITCH WITH KEY...
  • Page 21 ITEM CC/SC PART # DESCRIPTION 8804-PCB-05 MAIN PCB 8804-PCB-12 DATA OUTPUT CABLE 8804-PCB-10 CONTROL PCB CABLE EXTENSION (BODY CABLE) 8804-PCB-07 PCB CASE 8804-PCB-20 SENSOR CABLE EXTENSION (BODY CABLE) 8804-PCB-13 DOOR SENSOR CABLE 8804-PCB-11 MAIN CABLE 8804-PCB-19 CONTROL PCB CABLE (SENSOR CABLE) 8804-PCB-06 CONTROL PCB 8804-SWI-01...
  • Page 22 Underside View, Feed Table and Conveyor Top View with Front of Shredder Access Door open (NOT SHOWN) ITEM CC/SC PART # DESCRIPTION 8804-PCB-17 MICRO SWITCH, WASTE BIN FULL SENSOR, 15A 8804-CTB-20 WASTE GUIDE, REAR 8804-CTB-06 WASTE GUIDE, RIGHT AND LEFT 8804-CTB-04 FRONT WASTE PROOF PLATE 8804-SBM-01...
  • Page 23 EVENFLOW OILING SYSTEM Oil bottle and bracket mounting location SEE DETAIL A DETAIL A ITEM PART # DESCRIPTION 8804-OIL-01 OILER TUBING - BOTTLE TO PUMP 8804-OIL-02 OIL BOTTLE BRACKET 8804-OIL-03 OIL BOTTLE 8804-OIL-04 BOTTLE BRACKET MOUNTING SCREWS 8804-OIL-05 OIL DISPENSING ROD ASSEMBLY 8804-OIL-06 OILER PUMP MOTOR 8804-OIL-07...

This manual is also suitable for:

Fd 8804sc

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