Jacobsen HR6010 Parts And Maintenance Manual
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Jacobsen HR6010 Parts And Maintenance Manual

Jacobsen HR6010 Parts And Maintenance Manual

Rotary ride-on mower
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Parts and Maintenance Manual
Series: EB - Engine type: Perkins 404-22T
Product codes: LHAK003
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
RJ 100 / 012004
HR6010
24683G-GB (rev.0)

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Questions and answers

Graham Andrew Madden
February 23, 2025

where are the RH and LH deck relays located on HR6010

0
1 comments:
Mr. Anderson
February 23, 2025

The right-hand deck relay is located at position 61, and the left-hand deck relay is located at position 57 on the Jacobsen HR6010.

This answer is automatically generated

0
Gary
June 26, 2025

A small diesel leak on pipes from tank where do they pick up fuel from tank can’t seem to see this…..

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Summary of Contents for Jacobsen HR6010

  • Page 1 24683G-GB (rev.0) Parts and Maintenance Manual HR6010 Series: EB - Engine type: Perkins 404-22T Product codes: LHAK003 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 2 © 2004, Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Table Of Contents

    CONTENTS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL CONTENTS INTRODUCTION PRODUCT IDENTIFICATION ..................2 SPARES STOCKING GUIDE ..................2 HOW TO USE THE PARTS MANUAL ................3 SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ..................4 SAFETY SIGNS ......................4 STARTING THE ENGINE ....................4 DRIVING THE MACHINE ....................

  • Page 4: Introduction

    INTRODUCTION JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL 2.1 PRODUCT IDENTIFICATION Machine Name Serial Number Year of Manufacture Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items.

  • Page 5: How To Use The Parts Manual

    INTRODUCTION JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part.

  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL • Remember that some people are deaf This safety symbol indicates important safety or blind and that children and animals messages in this manual. When you see this can be unpredictable.

  • Page 7: Leaving The Driving Position

    JACOBSEN HR6010 Series: EB SAFETY INSTRUCTIONS SAFETY AND OPERATORS MANUAL • To reduce the fire hazard, keep the engine, 3.6 LEAVING THE DRIVING POSITION silencer and battery compartments free of • Park the machine on level ground. grass, leaves or excessive grease.
  • Page 8 SAFETY INSTRUCTIONS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway situation which, if not avoided, WILL result in use only. Never select transport speed death or serious injury.

  • Page 9: Specification

    JACOBSEN HR6010 Series: EB SPECIFICATIONS SAFETY AND OPERATORS MANUAL ENGINE SPECIFICATION DIMENSIONS TYPE: Perkins 60.3hp @ 2800 RPM, 4 Width of cut: cylinder (in line) vertical Diesel 9ft 7in Model 116.14 in engine, 4 stroke, water cooled, 10ft 6in Model 127.16 in...

  • Page 10: Slopes

    SPECIFICATIONS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL SLOPES CUTTING PERFORMANCE (AREA) DO NOT USE ON SLOPES GREATER THAN 15° 9ft 7in Model: The slope 15° was calculated using static stability 7.9 acre/hr. at 7.45 mph measurements according to the requirements of EN 836.

  • Page 11: Lubrication And Maintenance

    JACOBSEN HR6010 Series: EB LUBRICATION AND MAINTENANCE SAFETY AND OPERATORS MANUAL LUBRICATION AND MAINTENANCE CHART & & & & t t i & & & GB-9...
  • Page 12 LUBRICATION AND MAINTENANCE JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL LUBRICATION Fig.3 Lubricate every 50 working hours at arrows 1. Caster Pivot 2. Wheel Bearing 3. Lift Arm 4. Rear Axle Pivot l i f 5. Stub Axle Pivot...

  • Page 13: Engine: First 50 Working Hours And Every 250 Working Hours

    LUBRICATION AND MAINTENANCE JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL LUBRICATION ENGINE: First 50 working hours and every 250 working hours. Change Engine Oil. Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off.
  • Page 14 JACOBSEN HR6010 Series: EB LUBRICATION AND MAINTENANCE SAFETY AND OPERATORS MANUAL LUBRICATION MACHINE 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3. Unscrew both filter elements G and discard.

  • Page 15: Hydraulic Test Ports

    LUBRICATION AND MAINTENANCE JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL LUBRICATION HYDRAULIC TEST PORTS If any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature.

  • Page 16: Engine Maintenance: Every 250 Hrs

    JACOBSEN HR6010 Series: EB LUBRICATION AND MAINTENANCE SAFETY AND OPERATORS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 500 hrs Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Changing fuel filter (Fig.10) Unscrew filter screw (A) from filter head.

  • Page 17: Machine Maintenance

    LUBRICATION AND MAINTENANCE JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 100 hrs Cleaning the air filter. To remove the cover, pull the yellow finger on the cover towards you. Take hold of the cover firmly and twist it to the left.
  • Page 18 JACOBSEN HR6010 Series: EB LUBRICATION AND MAINTENANCE SAFETY AND OPERATORS MANUAL MAINTENANCE END OF SEASON or when required 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank.

  • Page 19: Adjustments

    ADJUSTMENTS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL ADJUSTMENTS SPEED LIMITER NOTE: Textron Turf Care cannot be held responsible The transport and mow speeds are factory set and for loss of performance or machine damage if these should not need altering.

  • Page 20: Cutter Deck Adjustments

    CUTTER DECK ADJUSTMENTS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL CUTTER DECK ADJUSTMENTS CUTTER DECK BELT TENSION Check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation. If necessary adjust as follows: CENTER DECK 1.

  • Page 21: Blade Sharpening & Removal

    CUTTER DECK ADJUSTMENTS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL CUTTER DECK ADJUSTMENTS BLADE SHARPENING & REMOVAL When required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained.

  • Page 22: Troubleshooting

    SAFETY AND OPERATORS MANUAL GENERAL The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor. t i n c t i...

  • Page 23: Schematics

    SCHEMATICS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL HYDRAULIC CIRCUIT 1. Transmission Pump 2. 4 Section Pump 3. Transmission Valve 4. RF Wheel Motor 5. LF Wheel Motor 6. LR Wheel Motor 7. RR Wheel Motor 8. Brake Valve 9.

  • Page 24: Electrical Circuit Instrument

    SCHEMATICS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL ELECTRICAL CIRCUIT INSTRUMENT KEY TO WIRING DIAGRAM Key Switch Split to Main Harness No.3 OFFPosition Split to Main Harness No.4 HEATER Position RUN Position CABLE COLOUR CODE START Position Split to Main Harness No.2 Split to Main Harness No.1...

  • Page 25: Electricalcircuit Main

    SCHEMATICS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL ELECTRICAL CIRCUIT MAIN KEY TO WIRING DIAGRAM Fuel Level Sender RH Deck Kill Switch Lamp Timer Water Temperture Sender RH Cutter Deck Valve Cab Supply Engine Oil Pressure Switch LH Cutter Deck Valve...
  • Page 26 SCHEMATICS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL FUSE POSITIONS - MAIN FUSES MAIN FUSES The main fuse panel is situated under the front of the engine bonnet . Fuse A - 40Amp Link Fuse - System Fuse. Fuse B - 40Amp Link Fuse - Glow Plug and Accessory Fuse.
  • Page 27 SCHEMATICS JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL RELAY POSITIONS RELAY POSITIONS Relays are situated under the front tower cover Relay A - Flasher Relay Relay B - RH Deck Relay Relay C - Centre Deck Relay Relay D - LH Deck Relay...
  • Page 28 JACOBSEN HR6010 Series: EB SAFETY AND OPERATORS MANUAL NOTES GB-26...
  • Page 29 JACOBSEN HR6010 CONTENTS PARTS MANUAL FIGURE DESCRIPTION PAGE TORQUE SPECIFICATIONS ..............2 ENGINE GROUP .................. 5 ENGINE-AIR FILTER ................9 FRAME-FRONT ................... 11 FRAME-REAR ..................13 HOOD ....................15 FRONT AXLE ..................17 WHEEL MOTOR - FRONT ..............19 REAR AXLE ..................23 WHEEL MOTOR - REAR ..............

  • Page 30: Torque Specifications

    JACOBSEN HR6010 PARTS MANUAL TORQUE SPECIFICATIONS (± 10%) ECOMMENDED TORQUES FOR THESE GRADES OF FASTENERS SE THESE SPECIFICATIONS UNLESS OTHERWISE NOTED EXTRON PECIALTY RODUCTS USES GRADE BOLTS AS STANDARD MINIMUM – – ). D COMMERCIAL QUALITY O NOT USE LOWER –...
  • Page 31 JACOBSEN HR6010 PARTS MANUAL Parts-3...

  • Page 32: Engine Group

    JACOBSEN HR6010 PARTS MANUAL ENGINE GROUP Parts-4...
  • Page 33 JACOBSEN HR6010 PARTS MANUAL ENGINE GROUP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218149 Fan-16.75" 450171 Scrw-hex M6 X 20 4123743 Engine-Perkins 404C-22T 4123488 Bell Housing & Cplg M10 Hex Nut staytite M10 Flat Washer M10 x 75 Caphead Scrw...
  • Page 34 JACOBSEN HR6010 PARTS MANUAL ENGINE GROUP Parts-6...
  • Page 35 JACOBSEN HR6010 PARTS MANUAL ENGINE GROUP LIST OF PARTS * Not illustrated + Available From Perkins Dealer ITEM PART NO DESCRIPTION REMARKS 48228a Clip-cable Insulated 48037a Boot Battery Term (See Service Manual For Perkins Kr30331) 450026 Bolt-Hex M8 X 90 Af09020 Spacer-9 X 13.9 X 20...

  • Page 36: Engine-Air Filter

    JACOBSEN HR6010 PARTS MANUAL ENGINE - AIR FILTER Parts-8...
  • Page 37 JACOBSEN HR6010 PARTS MANUAL ENGINE - AIR FILTER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4123365 Relay Bracket W/A Fuel Filter Perkins Part No. 2656613. 4123283 Air Cleaner Complete 4123043 Cover - Air Cleaner 4123044 Main Element...

  • Page 38: Frame-Front

    JACOBSEN HR6010 PARTS MANUAL FRAME - FRONT Parts-10...
  • Page 39 JACOBSEN HR6010 PARTS MANUAL FRAME - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF2423 Plate-Seat Mtg 2208058.07 Hinge-seat Plate 4125140 Wldmt-Tower 4125219 Wldmt-RH Frame Rail 4125141 Wldmt-LH Frame Rail 2216084 Wlmnt-Bulkhead 4125824 Fender-LH 4125825 Fender-RH...

  • Page 40: Frame-Rear

    JACOBSEN HR6010 PARTS MANUAL FRAME - REAR Parts-12...
  • Page 41 Scrw-pan Hd M6 X 20 450376 Nut-hex M5 Nyloc W178142 Latch-Rubber 450380 Nut-hex M12 Nyloc 4130573 Wldmnt-Bumper Jacobsen 4130888 Backing Plate - Jacobsen Bumper 64166-17 Blt-Shldr 3/8-16x1.12 MAA0335A Wshr-17/32 X 25mm X 3/16 MBB6845A Toggle 009079280 Hook 64025-29 Nut-hex 8-32 Keps 001191140 Scrw-RND HD No.8-32 X 1/2...

  • Page 42: Hood

    JACOBSEN HR6010 PARTS MANUAL HOOD Parts-14...
  • Page 43 JACOBSEN HR6010 PARTS MANUAL HOOD LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218112 Insulation-Seat Plate AC020 Acoustic Kit 4131906 Acoustic Pad-Interior Front Panel 4131907 Acoustic Pad-Interior LH Side Panel 4131910 Acoustic Pad-Interior RH Side Panel 4131911...

  • Page 44: Front Axle

    JACOBSEN HR6010 PARTS MANUAL 7 FRONT AXLE Parts-16...
  • Page 45 JACOBSEN HR6010 PARTS MANUAL 7 FRONT AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 280cc Piston Wheel Motor 001594200 Spring Washer M14 00191160 Hex Screw M14x30 Fine Thread 008008460 Wheel Nut 4121791 Wheel Assembly 4128839...

  • Page 46: Wheel Motor - Front

    JACOBSEN HR6010 PARTS MANUAL 7A WHEEL MOTOR - FRONT Parts-18...
  • Page 47 JACOBSEN HR6010 PARTS MANUAL 7A WHEEL MOTOR - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 Wheel Motor A808966 Seal kit A808967 Seal kit A808968 Cylinder-block Assy. • Piston sub-assy.CI.0 • Piston sub-assy.CI.10 A808969 Repair kit.
  • Page 48 JACOBSEN HR6010 PARTS MANUAL 7A WHEEL MOTOR - FRONT Parts-20...
  • Page 49 JACOBSEN HR6010 PARTS MANUAL LIST OF PARTS 7A WHEEL MOTOR - FRONT * Not illustrated ITEM PART NO DESCRIPTION REMARKS • Seal support • Key • Shaft • Drum Brake. • Screw. • Brake cable. • Snap ring. A808975 Set of studs.

  • Page 50: Rear Axle

    JACOBSEN HR6010 PARTS MANUAL REAR AXLE Parts-22...
  • Page 51 JACOBSEN HR6010 PARTS MANUAL REAR AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W176078 Pivot Pin 64141-4 Nut-wlf 3/8-16 450193 Scrw-hex M8 X 30 450390 Wshr-M8 X 17 X 1.8 450378 Nut-hex M8 Nyloc 456110595 Scrw-hex 3/8-16 X 3/4 452200134 Lockwshr-3/8 X .683 X .094...
  • Page 52 JACOBSEN HR6010 PARTS MANUAL REAR WHEEL MOTOR Parts-24...
  • Page 53 JACOBSEN HR6010 PARTS MANUAL REAR WHEEL MOTOR LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W148141-03 Motor ME15-02-08-AAAA A800664 Special Bolts End Cover Seal Ring-Commutator contained in seal kit A820052 Seal Ring contained in seal kit A820052...

  • Page 54: Hydraulics Valves

    JACOBSEN HR6010 PARTS MANUAL HYDRAULIC VALVES Parts-26...
  • Page 55 JACOBSEN HR6010 PARTS MANUAL HYDRAULIC VALVES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4131525 4wd Manifold Valve Refer to Page 65 2218227 Hyd Valve For Wing Deck Refer to Page 67 2212049 Bracket-valve Mtg 2212092 Bracket-rh Valve Mtg...

  • Page 56: Hydraulics Filters

    JACOBSEN HR6010 PARTS MANUAL HYDRALIC FILTERS Parts-28...
  • Page 57 JACOBSEN HR6010 PARTS MANUAL HYDRALIC FILTERS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2212075 Bracket-filter-HD 2212078 Baffle-filter HD 2218043 Seal-filter Baffle 2212074 Plate-filter Baffle 178043.7 Tube-filter Head 452200176 Lockwshr-1/2 X .873 X .125 64123-73 Blt-hex 1/2-13x1...

  • Page 58: Fluid Tanks

    JACOBSEN HR6010 PARTS MANUAL FLUID TANKS Parts-30...
  • Page 59 JACOBSEN HR6010 PARTS MANUAL FLUID TANKS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-tank 2218148 Reservoir-hydraulic 2218078 Cap-fuel Tank 64152-05 10-32x1/2 R Mach Scr 64002-02 Lockwshr-tooth,Ext,#10 2218046 Sender-fuel Level W148081 Gasket 2212087 Cover-access 450212 Scrw-hex M10 X 16 450412 Lockwshr-M10 X 15.9 X 2.5...

  • Page 60: Optional-Auxiliary Fuel Tank

    JACOBSEN HR6010 PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK Parts-32...
  • Page 61 JACOBSEN HR6010 PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-Tank 2218150 Tank-Auxiliary Fuel 158006-15 Fitting-ors/Orb 007997210 Hose-Fuel Tank Vent 2218153 Hose-Fuel Tank 09007-09 S-hose .5x.25x3.0 450390 Wshr-M8 X 17 X 1.8...

  • Page 62: Controls - Throttle / Pump

    JACOBSEN HR6010 PARTS MANUAL CONTROLS - THROTTLE / PUMP Parts-34...
  • Page 63 JACOBSEN HR6010 PARTS MANUAL CONTROLS - THROTTLE / PUMP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W038404-02 Grip, Throttle Lever MBF1971 Lever, Throttle W118047-02 Bushing Flip-lok, 1/2 MBF1720 Clamping Collar MBF1691 Collar 461901679 Sprg-disc 13 X 28 X 1 172088.07...

  • Page 64: Controls - Lift

    JACOBSEN HR6010 PARTS MANUAL CONTROL - LIFT Parts-36...
  • Page 65 JACOBSEN HR6010 PARTS MANUAL CONTROL - LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2198109 Knob-lever 2216005 Wldmnt-lift Lever 2218002 Valve-3 Spool Lift 2218002-01 • Service Seal Kit 2216003 Wldmt-lever Support 450043 Bolt-hex M10 X 120...

  • Page 66: Controls - Brakes

    JACOBSEN HR6010 PARTS MANUAL CONTROL - BRAKES Parts-38...
  • Page 67 JACOBSEN HR6010 PARTS MANUAL CONTROL - BRAKES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBG4400 Spacer - Plate MBG4399 Bracket - Mount 008028345 Hydraulic - Valve MBG5181 M. Switch Actuator MBG5177 Bracket - M. Switch Bracket valve MBG3284A Bracket - M.

  • Page 68: Controls - Steering

    JACOBSEN HR6010 PARTS MANUAL CONTROLS - STEERING Parts-40...
  • Page 69 JACOBSEN HR6010 PARTS MANUAL CONTROLS - STEERING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450213 Scrw-hex M10 x 20 452692 Scrw-hex M6 x 12 Taptite 450120055 Nut-hex 1/2-13 W038124-01 Knob 008244553 Flasher Unit 008244700 Relay 1/2 Size (R/H Deck)
  • Page 70 JACOBSEN HR6010 PARTS MANUAL CONTROLS - STEERING Parts-42...
  • Page 71 JACOBSEN HR6010 PARTS MANUAL CONTROLS - STEERING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001594080 Wshr-.516 x .750 x12ga 173006 Shaft-Locking 001419072 Roll Pin-3/16 X 7/8 64166-17 Blt-Shldr 3/8-16x1.12 118047-02 Bushing Flip-lok, 1/2 172042a.07 Brkt-Steering 178138 Washer-Friction 172298.07...

  • Page 72: Cooling & Exhaust

    JACOBSEN HR6010 PARTS MANUAL COOLING & EXHAUST Parts-44...
  • Page 73 JACOBSEN HR6010 PARTS MANUAL COOLING & EXHAUST LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450190 Scrw-Hex M8 x 16 64006-02 Lockwasher-Helical 5/16 4128624 Bracket - Batery 4126839 Radiator (Use Service Cap 2178211-01) 452701 Scrw-Hex M8 x 16 Taptite 450389 Wshr-M6 x 12.5 x 1.8...
  • Page 74 JACOBSEN HR6010 PARTS MANUAL COOLING & EXHAUST Parts-46...
  • Page 75 JACOBSEN HR6010 PARTS MANUAL COOLING & EXHAUST LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4127198 Insulation-Exhaust 450453 Nut-hex M8 Verbus Ripp 4123047 Muffler 48378 Strap- Rubber 172212 Brkt-Upper Hanger 172290 Brkt-Lower Hanger 2213009 Pipe-Muffler 4122778 Wldmt-Exhaust Pipe...
  • Page 76 JACOBSEN HR6010 PARTS MANUAL SEAT BREAKDOWN GRAMMER S 85 / 90R Parts-48...

  • Page 77: Seat Breakdown

    JACOBSEN HR6010 PARTS MANUAL SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199400 Seat Assy Complete Including Suspension 008199450 Seat Cushion 008199460 Back Rest Cushion 008199560 Head Rest Assy. 008199470 Head Rest Cushion 008173520...
  • Page 78 JACOBSEN HR6010 PARTS MANUAL SEAT BREAKDOWN GRAMMER S 85 / 90R Parts-50...
  • Page 79 JACOBSEN HR6010 PARTS MANUAL SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199720 008199730 Adjusting Spindle 008199740 Washer Plug 008199550 Arm Rest RH Screw Support RH 008199850 Arm Rest Assy. RH 008173630 Arm Rest LH...
  • Page 80 JACOBSEN HR6010 PARTS MANUAL SEAT SUSPENSION GRAMMER DS85H Parts-52...

  • Page 81: Seat Suspension

    JACOBSEN HR6010 PARTS MANUAL SEAT SUSPENSION GRAMMER DS85H LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008173640 Screw 008173650 Stop 008173660 Washer 008199640 Slide With Lever 008199750 Slide 008173670 008173680 Cover 008173690 Base Assy. 008173700 Plate 008199790 008199840 Gaiter Assy.

  • Page 82: Pusharm Assembly

    JACOBSEN HR6010 PARTS MANUAL PUSHARM ASSEMBLY Parts-54...
  • Page 83 JACOBSEN HR6010 PARTS MANUAL PUSHARM ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1925.7 Wldmt-push Arm Lh MBF1926.7 Wldmt-push Arm Rh 46019A Pin Weld, Push Rod 452701 Scrw-hex M8 X 16 Taptite 2216025 Wldmnt-cyl Rod Pin...

  • Page 84: Deck Mounting

    JACOBSEN HR6010 PARTS MANUAL DECK MOUNTING Parts-56...
  • Page 85 JACOBSEN HR6010 PARTS MANUAL DECK MOUNTING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2216042 Wldmnt-Hook Rear LH 2216041 Wldmnt-Hook Rear RH 455000387 Pin-Tension 1/4 X 1-1/4 176147-01 Wldmt-hook Frnt LH 176147-02 Wldmt-hook Frnt RH 38404-01 Grip,Cntrl Lvr 118047-04 S Bshg Flip-lok.50 Id...
  • Page 86 JACOBSEN HR6010 PARTS MANUAL DECK MOUNTING Parts-58...
  • Page 87 JACOBSEN HR6010 PARTS MANUAL DECK MOUNTING LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF0365 Wshr-10.5 X 25.2 X 3 001399090 Nut-hex 5/16-24 Nyloc 451030201 Bolt-hex 5/16-24 X 1-1/4 64018-13 Blt-crg 1/2-13x2 Gr5 450120233 Nut-hex 1/2-13 Nyloc...
  • Page 88 JACOBSEN HR6010 PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP Parts-60...
  • Page 89 JACOBSEN HR6010 PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump A800729 Cylinder block Kit • Piston • Slipper Retainer • Cylinder Block A800730 Charge Relief Valve Spring...

  • Page 90: Transmission Valve

    JACOBSEN HR6010 PARTS MANUAL TRANSMISSION VALVE Port B - SAE 12 Ports C, C1, E & E1 - SAE 10 Ports F & T - SAE 6 Maximum Input Flow 140 L/M Maximum Divided / Combined Flow 70 L/M Maximum Working Pressure...
  • Page 91 JACOBSEN HR6010 PARTS MANUAL TRANSMISSION VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4131525 Transmission Valve Manifold 008089830 Flow Divider / Combiner 008089850 Piloted, Popet type logic element 008089860 Piloted Directional Valve 008089870 Solenoid Valve 008089880...

  • Page 92: Wing Deck Valve

    JACOBSEN HR6010 PARTS MANUAL WING DECK VALVE Ports P, M1, M2 & T - SAE 10 Ports C & C - SAE 6 Ports G & G - SAE 4 Maximum Working Pressure= 220 Bar TORQUE SETTINGS REFER TO SECTION 1...
  • Page 93 JACOBSEN HR6010 PARTS MANUAL WING DECK VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218227 Deck Valve 178102-42 RV10 - 22H - 0 - V - 35 / M210 178102-01 SK10 2V B 178102-13 RV10 - 22H - 0 - V006 / 3.0...

  • Page 94: Deck Valve

    JACOBSEN HR6010 PARTS MANUAL DECK VALVE Port T - SAE 12 Ports P, M1 & M2 - SAE 10 Port R - SAE 8 Port G - SAE 4 TORQUE SETTINGS REFER TO SECTION 1 Parts-66...
  • Page 95 JACOBSEN HR6010 PARTS MANUAL DECK VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218225 Front Deck Valve 178102-58 CV08 - 20 - 0 - V - 80 178102-03 SK08 - 2V - T 178102-59 CV10 - 20T - 0 - V - 300...

  • Page 96: Hydraulic Diagram-Transmission

    JACOBSEN HR6010 PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSION Parts-68...
  • Page 97 JACOBSEN HR6010 PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSION LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump W148141-03 Hydraulic Motor 008007240 Hydraulic Wheel Motor 006911730 Oil Cooler 2218148 Hydraulic Reservoir 4131527 Transmission Valve 4124407...
  • Page 98 JACOBSEN HR6010 PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSION Parts-70...
  • Page 99 JACOBSEN HR6010 PARTS MANUAL 26.1 HYDRAULIC DIAGRAM - TRANSMISSION LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS H209 007997430 HOSE H239 4130817 HOSE ASSEMBLY H241 4124770 HOSE ASSEMBLY H242 4124771 HOSE ASSEMBLY H243 4124772 HOSE ASSEMBLY H247...

  • Page 100: Hydraulic Diagram -Unit Drive

    JACOBSEN HR6010 PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE Parts-72...
  • Page 101 JACOBSEN HR6010 PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 178024 Filter Head 178025 Filter 178043-7 Filter Tube 006911730 Oil Cooler 2218148 Hydraulic Reservoir 2218225 Front Unit DeckValve 2218227 L &...
  • Page 102 JACOBSEN HR6010 PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE Parts-74...
  • Page 103 JACOBSEN HR6010 PARTS MANUAL 26.2 HYDRAULIC DIAGRAM - UNIT DRIVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS H246 4124774 HOSE ASSEMBLY H250 4124779 HOSE ASSEMBLY H254 4124783 HOSE ASSEMBLY H255 4124784 HOSE ASSEMBLY H257 4124854 TUBE-RH WING VALVE...

  • Page 104: Hydraulic Diagram -Steering & Lift

    JACOBSEN HR6010 HYDRAULIC DIAGRAM PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT Parts-76...
  • Page 105 JACOBSEN HR6010 PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2178214 Pump 4 Section 4124000 Steering Valve & Column 2218148 Hydraulic reservoir 2218225 Front Unit DeckValve 2218227 L & RH Deck Valve 430.1...
  • Page 106 JACOBSEN HR6010 PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT Parts-78...
  • Page 107 JACOBSEN HR6010 PARTS MANUAL 26.3 HYDRAULIC DIAGRAM - STEERING & LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS H202 2692215-13 HOSE-3/8 ORS/90 ORS X 34.75 H205 2692217-14 HOSE-3/8 ORS / 45 ORS X 51.00 Parts-79...

  • Page 108: Main Wiring Diagram

    JACOBSEN HR6010 PARTS MANUAL MAIN WIRING DIAGRAM Parts-80...
  • Page 109 JACOBSEN HR6010 PARTS MANUAL MAIN WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4128337 Wiring Harness - Main 4128340 Cable-Battery Negative 4128341 Cable-Batery Positive 009050460 Lead - Ground 4128338 Diode Assembly 008233164 Fuse 10 Amp (Fuel Pump / Alt)
  • Page 110 JACOBSEN HR6010 PARTS MANUAL MAIN WIRING DIAGRAM Parts-82...
  • Page 111 JACOBSEN HR6010 PARTS MANUAL MAIN WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 178100 Valve-RH Deck 178100 Valve-LH Deck 2218226 Valve-Front Deck 4126806 Pump ,Elect Fuel 008296040 Switch-Water Temp (Perkins No.385720231) W108208 Parking Brake Switch...

  • Page 112: Instrument Panel& Wiring Diagram

    JACOBSEN HR6010 PARTS MANUAL INSTRUMENT PANEL& WIRING DIAGRAM Parts-84...
  • Page 113 JACOBSEN HR6010 PARTS MANUAL INSTRUMENT PANEL& WIRING DIAGRAM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Standard Control Panel 008295211 Blanking Plug 008955200 Blanking Plate (Circular) 4128337 Wiring Harness, Main 4128359 Wiring Harness, Introment MBG5127a Instrument Panel...

  • Page 114: Badges (Idl143)

    JACOBSEN HR6010 PARTS MANUAL BADGES Parts-86...
  • Page 115 JACOBSEN HR6010 PARTS MANUAL BADGES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Badges - ID143 4130806 Jacobsen Swoosh LH 4130807 Jacobsen Swoosh RH 4124182 Decal - Jacobsen Emblem 4130455 Decal - HR6010 Parts-87...

  • Page 116: Decals - Machine (Idl145)

    JACOBSEN HR6010 PARTS MANUAL DECALS - MACHINE WARNING Parts-88...
  • Page 117 Label - Main Warning 2720292 Label - US Seat Plate 4117641 Decal - Op Main / Tires (20 psi) 4118415 Decal - Coolant Hazard 4126319 Decal - Air Cleaner End Cap 4132276 Decal Set - Jacobsen HR6010 4132378 Label - Service Chart Parts-89...
  • Page 118 JACOBSEN HR6010 PARTS MANUAL DECALS - LH & RH DECKS 1 - 2 Parts-90...
  • Page 119 JACOBSEN HR6010 PARTS MANUAL DECALS - LH & RH DECKS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Decals - Right Hand Deck IDL095 00459 Label - Pressure 6100 00460 Label - Return 6100 00429 Label - Warning 009034002 Decal - Hand &...

  • Page 120: Decals - Front Deck (Idl093)

    JACOBSEN HR6010 PARTS MANUAL DECALS - FRONT DECK 1 - 2 Parts-92...
  • Page 121 Label - Return 6100 4117631 Decal - Height of Cut (Imperial) 2000677 Label - Danger / Warning 2000737 Label - Warning / Conical US 2000572 Label - Warning Blades 00253 Decal - Tire Pressure 20psi 4128886 Decal - Jacobsen Swoosh Parts-93...
  • Page 122 JACOBSEN HR6010 PARTS MANUAL FRONT CUTTING DECK Parts-94...
  • Page 123 JACOBSEN HR6010 PARTS MANUAL FRONT CUTTING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1932 Wldmt-Deck Cover 4540543 Screw - Recessed Pan head M6x25 001496036 Rivet-pop 4.85 X 19 2218152-02 Motor Hyd 14 2218152-04 S-Seal Kit...

  • Page 124: Caster Wheels

    JACOBSEN HR6010 PARTS MANUAL CASTER WHEELS Parts-96...
  • Page 125 JACOBSEN HR6010 PARTS MANUAL CASTER WHEELS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1937 Wldmt-Caster Support (Includes Items 2 & 3) 002190200 • Bush-flng 1.25"X1.50"X0.75" 002993013 • Lubricator-m6 Str MBF1939a Asm-Yoke, 11.00 Tyre 452438 Nut-hex M12 Flng Nyloc...

  • Page 126: Wing Decks

    JACOBSEN HR6010 PARTS MANUAL WING DECK Parts-98...
  • Page 127 JACOBSEN HR6010 PARTS MANUAL WING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218152-01 Motor 11cc (Seal Kit 2218152-04) (Use 2218152-02 On 10'-7" Models) 450214 Scrw-hex M10 X 25 450391 Wshr-M10 X 21 X 2.2 2212097 Motor Plt-LH Deck On 9'-8"...
  • Page 128 JACOBSEN HR6010 PARTS MANUAL WING DECK Parts-100...
  • Page 129 JACOBSEN HR6010 PARTS MANUAL WING DECK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 148075-02 Bushing-ja 7/8 Bore W64189-7A Blt-hx Soc#10-24x1 W148195 Pulley Ja MBG5564 Cover-Belt Inner Lh On 9'-8" Models MBG5569 Cover-Deck Inner Rh On 9'-8" Models...

  • Page 130: Spindle Assembly

    JACOBSEN HR6010 PARTS MANUAL SPINDLE ASSEMBLY Parts-102...
  • Page 131 JACOBSEN HR6010 PARTS MANUAL SPINDLE ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001791171 Snap Ring, 1.187" 148070 Bearing-Ball 1-1/4 10 MBG5500 Spindle Housing MBG5448A Extension 002993160 Lubricator-M6 X 90 Deg 143030 Spindle 143032 Spacer-Bearing 001791189 Snap Ring, 1.250"...

  • Page 132: Numerical Index

    NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM W158007-09 90-M/M 11/16 ORS X 7/16 SAE F206 002449006 TEST POINT-1/4 BSPP F333 W158007-09 90-M/M 11/16 ORS X 7/16 SAE F206 002497690 90 BLKHD-M/M 7/16 JIC...
  • Page 133 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 008173900 LEVER ASSY. 008012590 FREE WHEEL VALVE 008173910 SPRING HOOK 008012590 NEEDLE VALVE PARKER NDV8 F358 008173920 WEIGHT INDICATOR 008028345 HYDRAULIC - VALVE 008173930...
  • Page 134 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 008244700 RELAY 1/2 SIZE (CEN DECK) 148075-02 BUSHING-JA 7/8 BORE 008244700 RELAY 1/2 SIZE (L/H DECK) 148081 GASKET 008244700 RELAY 1/2 SIZE (CUTTER MAS)
  • Page 135 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 2218083 LANYARD 2198130 STEERING WHEEL 2218084 GROMMET 2198153 ROLLER, 3 “ 2218086 SEAL-TUBE 2198153 ROLLER, 3” 2218088 CABLE-BATTERY NEG. 2198211 SWIVEL-CABLE CLAMP 2218089 CABLE-BATTERY POS...
  • Page 136 STEER VALVE & COLUMN 4128678 ACCESSORY - PLUG 4124116 OIL COOLER TUBE OUTLET 4128679 ACCESSORY - SOCKET 4124182 DECAL - JACOBSEN EMBLEM 4128680 BATTERY TERMINAL - NEG 4124209 MANIFOLD-OIL INLET 4128681 BATTERY TERMINAL - POS 4124365 TURBO AIR INLET PIPE...
  • Page 137 13C* 4132137 HINGE PLATE 450213 SCRW-HEX M10 X 20 4132138 HINGE-ADJ RH 450214 SCRW-HEX M10 X 25 4132276 DECAL SET - JACOBSEN 450214 SCRW-HEX M10 X 25 4132378 LABEL - SERVICE CHART 450214 SCRW-HEX M10 X 25 43065A SPACER-BUSHING 450214...
  • Page 138 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 450389 WSHR - M6 X 12.5 452200176 LOCKWSHR-1/2 X .873 X .125 450389 WSHR-M6 X 12.5 X 1.8 452200176 LOCKWSHR-1/2 X .873 X .125...
  • Page 139 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM 64006-06 LCKWSHR-HELICAL 7/16 A904247 RUBBER ROLLER 64006-06 LOCKWSHR-HELICAL 7/16 A904437 FOAM 64006-13 WASHER-HELICAL 9/16 AF09020 SPACER-9 X 13.9 X 20 64018-13 BLT-CRG 1/2-13X2 GR5...
  • Page 140 NUMERICAL INDEX JACOBSEN HR6010 PARTS MANUAL PART NO DESCRIPTION PAGE ITEM PART NO DESCRIPTION PAGE ITEM MBG5574 COVER-DECK LH OUTER W176078 PIVOT PIN MBG5575 COVER-DECK RH OUTER W178092-03 S-WATER TEMP GAUGE MBG5583 BRACKET W178092-04 S-FUEL GAUGE MBG5638 BRKT-FRONT ROLLER W178121...
  • Page 142 World Class Quality, Performance and Support Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

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