Summary of Contents for Nordstrom MiniCuret 7119745C
- Page 1 MiniCuret Customer Product Manual Part 7119745C Issued 08/07 global UV solutions NORDSON UV LTD • SLOUGH, BERKSHIRE • UK...
- Page 2 Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com. Address all correspondence to: Nordson UV Limited Attn: Customer Service 816 Leigh Road Slough, Berkshire SL1 4BD Notice This is a Nordson Corporation publication which is protected by copyright.
- Page 3 Introduction Congratulations on the Purchase of Your Nordson Product Nordson equipment is engineered and manufactured in accordance with strict specifications, using high quality components and state-of-the-art technologies that assure reliable, long-term performance. Your product was thoroughly tested for proper operation prior to shipment. Before unpacking and installing your new equipment, please read this manual.
- Page 4 Introduction E 2002 Nordson Corporation UV_CONG_EN_B- - 0802...
- Page 5 Introduction Nordson International http://www.nordson.com/Directory Country Phone Europe Austria 43-1-707 5521 43-1-707 5517 Belgium 31-13-511 8700 31-13-511 3995 Czech Republic 4205-4159 2411 4205-4124 4971 Denmark Hot Melt 45-43-66 0123 45-43-64 1101 Finishing 45-43-200 300 45-43-430 359 Finland 358-9-530 8080 358-9-530 80850 France 33-1-6412 1400 33-1-6412 1401...
- Page 6 Introduction Outside Europe / Hors d’Europe / Fuera de Europa For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l’un de bureaux ci-dessous. Para obtener la dirección de la oficina correspondiente, por favor diríjase a unas de las oficinas principales que siguen abajo.
- Page 7 Product Disposal Instructions The symbol shown below and on the product means that the product is classed as Electrical or Electronic Equipment and should not be disposed with other commercial waste at the end of its working life. The Waste of Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) has been put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment, treat any hazardous substances and avoid the increasing landfill.
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Page 9: Table Of Contents
Table of Contents Table of Contents Safety ..........Introduction . - Page 10 Table of Contents Installation ..........Operation .
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Page 11: Safety
Safety Section 1 Safety Introduction Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropriate. Make sure all equipment documentation, including these instructions, is accessible to all persons operating or servicing equipment. Qualified Personnel Equipment owners are responsible for making sure that Nordson equipment is installed, operated, and serviced by qualified personnel. -
Page 12: Regulations And Approvals
Safety Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes. -
Page 13: Personal Safety
Safety Personal Safety To prevent injury follow these instructions. On a daily basis the Earth Leakage Circuit Breaker and the combined Isolator (at the connection box) should be tested. This is carried out by pressing the ’Test’ button while the system is switched on -- the Isolator should switch off instantly. -
Page 14: Fire Safety
Safety Fire Safety To avoid a fire or explosion, follow these instructions. Use only those inks and varnishes that cannot form explosive atmospheres when heated by the lamp head (i.e. inks and varnishes whose safety data sheets specify a flammable limit must not be used). Do not smoke, weld, grind, or use open flames where flammable materials are being used or stored. -
Page 15: Label Definitions
Safety Label Definitions Refer to Manual Refer to the operating manual for further information. Warning! UV Radiation Protective measures are necessary. Unprotected exposure to the UV light is likely to have adverse effects on health. Gloves and eye protection must be worn. -
Page 16: Gloves
Safety Gloves UV protection gloves must be worn when operating this equipment. Unprotected exposure to the UV light is likely to have adverse effects on health. Capacitor WARNING: Capacitor must be discharged to avoid electric shock. High Voltage WARNING: High voltage connections exposed on removal of cover. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation... -
Page 17: Hot Surfaces
Safety Hot Surfaces WARNING: Potentially hot surafces. Allow to cool before touching. Handle with Care WARNING: Handle with care. Do not break the quartz lamp; mercury contained within. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation... -
Page 18: Equipment Safety
Safety Equipment safety Introduction All equipment is designed and manufactured to Internationally Recognized Safety Standards to ensure that the health and safety of the operator is protected at all times. This is conditional to equipment being installed correctly by qualified personnel and operating instructions are strictly adhered to. -
Page 19: Fire Risk
Safety Fire risk With lamps running at up to 800 degrees Centigrade, there is always a risk of fire should any paper or materials get jammed under or in the lamp vicinity, or in the event of build-up of fluff, dirt or powder within the lamp housing. -
Page 20: High Voltage Connections
1-10 Safety High Voltage Connections Careful checks should be kept on the lamp connections and high voltage connections within the equipment to make sure that these do not become dirty or coated with powder or other possible conducting material. They should be cleaned regularly, at least whenever the lamp is changed, possibly more often where a particularly heavily polluted atmosphere occurs. -
Page 21: Safety Uv Curing
1-11 Safety Safety UV curing NOTE: The subtrate collection tray on the outfeed of the unit forms part of the UV shielding. If this tray is not fitted alternative shielding methods must be provided for operator and bystander safety. UV measurements in the infeed chamber at belt level are 20 Micro Watts/cm . -
Page 22: Ozone Gas
1-12 Safety Ozone Gas Ozone is generated by reaction of short-wave UV radiation on air and is a gas which readily reverts to oxygen when mixed with atmospheric air as it is removed from the source of UV radiation. Quantity of ozone produced equates to 0.001 cu.ft/kWHr. -
Page 23: Mercury
1-13 Safety Ozone poisoning should be treated symptomatically. This may include bed rest, analgesics to relieve pain, and antibiotics as may be prescribed by a medical practitioner. Further details can be found on Guidance Note EH 38 from the Health and Safety Executive. -
Page 24: U.v. Ink And Generated Products
1-14 Safety First Aid Eyes -- Flush with plenty of water for 15 minutes, occasionally lifting the eyelids. OBTAIN MEDICAL ATTENTION. Skin -- Flush with plenty of soap and water for 15 minutes. Remove contaminated clothes and shoes. OBTAIN MEDICAL ATTENTION. Ingestion -- OBTAIN MEDICAL ATTENTION. -
Page 25: U.v. Permissible Exposure Levels
1-15 Safety U.V. Permissible Exposure Levels Permissible Ultra Violet Exposures As Recommended By The American Conference Of Government And Industrial Hygienists Duration of Exposure Effective Irradiance (per day) E Micro Watts/cm sq. 8 hours 4 hours 2 hours 1 hour 30 minutes 15 minutes 10 minutes... - Page 26 1-16 Safety This page intentionally left blank. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
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Page 27: Description
Description Section 2 Description The conveyor unit features a full length open--ended belt which is speed adjustable and can be set to run between 5 and 75 metres per minute. The belt is made from PTFE coated glass fibre to ensure smooth and quiet operation. - Page 28 Description This page intentionally left blank. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
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Page 29: Transport & Handling
Transport & Handling Section 3 Transport & Handling Weights & Dimensions Weight 90kg (200lb) Net 110kg (245lb) Gross Dimensions Height 480mm Width 1360mm Depth 520mm Lifting The machine can be lifted by 4 fit persons or lifting straps can be used. Avoid lifting the unit by the conveyor roller end covers. - Page 30 Transport & Handling This page intentionally left blank. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
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Page 31: Installation
Installation Section 4 Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Fig NUV2A Figure 4-1 1. Emergency Stop 3. System Isolator 4. Substrate Collection Tray 2. - Page 32 Installation The air outlet port should be connected to 100mm diameter extraction ducting that must vent to atmosphere. This must be a maximum of 2 metres long. Larger diameter extraction tubing, and external balanced fan assistance are required if you have to make a longer run than 2m. It is advisable that this is not vented into any air--conditioning ducting or any existing extraction system without extreme caution.
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Page 33: Operation
Operation Section 5 Operation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Turning on the system power Check: The Emergency Stop Button is in the off (out) position. (To check twist clockwise). -
Page 34: Starting The Conveyor
Operation NOTE: If any of the above Indicators are NOT illuminated, it could indicate a fault is present on your system. Inform your electrician or contact Nordson UV for advice. WARNING: If this is the first time the unit has been switched on after installation or the Earth Leakage has not been tested within the previous 24 hours, press the Earth Leakage Test Button NOW. -
Page 35: Operation
Operation NOTE: The lamp can be started on the low power setting, but may take longer to burn--in. If the lamp does not start, the Lamp Power % meter will not register a reading. Please note, a lamp will not restart after operation until it has cooled. -
Page 36: Emergency Stop
Operation Emergency stop An Emergency Stop Button is provided. This is located on the side of the control panel. NOTE: Pressing the Emergency Stop Button will immediately shut off all power. For this reason it should only be pressed when there is a real emergency, and not used for shutting off the machine under normal circumstances. -
Page 37: Maintenance
Maintenance Section 6 Maintenance WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Ultra- -violet lamps The MiniCure has Primarc manufactured Ultra--Violet Lamps which may need inspection and cleaning occasionally to ensure optimum performance. The lamp UV output will fall with ’normal’... -
Page 38: Lamp Installation & Removal
Maintenance Lamp installation & removal Ensure the system is completely cool, this takes typically about 2 mins with the fan running. Ensure the ’System Isolator’ is in the OFF position. Remove the hood assembly by lifting evenly from the front and back. Remove the black reflector box assembly to expose the lamp brackets. -
Page 39: Conveyor Belt Replacement & Adjustment
Maintenance NOTE: Any external contamination will burn onto the lamp’s surface and cannot be removed. The lamp leads can now be connected into the terminal blocks. Carefully refit the Reflector Box ensuring the Reflectors are clean. Finally, refit the Hood, noting that the UV Interlock Switch actuator is at the back of the unit. - Page 40 Maintenance Feed in the new conveyor belt making sure that it passes through the underside of the conveyor correctly and through the ’Tracker Rollers’ as shown below. FIG. NUV5A Figure 6-4 1. Horizontal Tracker Roller 2. Angled Tracker Roller 3. Belt Join the new belt together using the new joiner pin supplied with the belt.
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Page 41: Fuses & Electrical Equipment
Maintenance Fuses & electrical equipment The main electrical equipment on the MiniCure can be found in the lower cabinet. This is where the circuit fuses and relays are. The fuses can be accessed by removing the control panel, but if other maintenance is required the conveyor assembly can be removed from the lower cabinet. - Page 42 Maintenance Disconnect the conveyor motor supply cable by unplugging the orange connector, reach in through the control panel aperture. FIG. NUV8A Figure 6-7 Control Panel Aperture 1. Fuses 2. Motor Connector (Orange Color) Remove the 4 x M8 hexagon key bolts that secure the conveyor top in place.
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Page 43: Panel Lamp Replacement
Maintenance Panel lamp replacement The Panel lamps (indicators) contain low voltage bulbs that must be replaced for safety reasons when they become faulty. The colored front of each indicator can be carefully prised off with a small screwdriver, and the bulb replaced. - Page 44 Maintenance This page intentionally left blank. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
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Page 45: Parts
Parts Section 7 Parts Introduction To order parts, call the Nordson Customer Service Center or your local Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list. - Page 46 Parts Item Part Description Quantity Note 7350860 Light shield infeed 7350481 Handle -- cover 7350480 Perspex cover -- infeed 7350861 Label UV cat 2 7350862 Label high voltage 7350863 Top Lid 7350864 Hood 7350865 Label UV Protective Equipment NOTE A: AR: As Required NS: Not Shown FIG.
- Page 47 Parts Item Part Description Quantity Note 7350867 Lamp housing 7350866 Label -- hot surface/Hg 7350682 Perspex cover -- outfeed 7350868 Light shield -- outfeed NOTE A: AR: As Required NS: Not Shown FIG. NUV56A MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
- Page 48 Parts Item Part Description Quantity Note 7350399 Switch -- emergency stop (S1.2) 1056913 Contact -- emergency stop switch (S1.2) 7350487 Knob -- potentiometer 7350486 Potentiometer 10 turn -- conveyor motor controller (PT1) 7350495 Counter -- lamp hours (50Hz) (P11) 7350494 Counter -- lamp hours (60Hz) (P11) NOTE A: AR: As Required...
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- Page 50 Parts Item Part Description Quantity Note 7350471 Ignitor -- choke unit -- (A1) 7350493 Switch -- hood safety (S9.1) 7350469 Capacitor -- power factor correction -- (C11/C12/C13) -- (50Hz) 7350577 Capacitor -- power factor correction -- (C11/C12/C13) -- (60Hz) 7350476 Contactor -- choke (K11/K12.1) 7350613 Contactor -- conveyor motor (K6.1)
- Page 51 Parts 15 14 13 FIG. NUV 58A MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
- Page 52 Parts Item Part Description Quantity Note 7350853 Hood light shield seal 7350479 Belt -- conveyor 230mm wide 7350674 UV lamp -- Mercury 7350755 UV lamp -- Halide/Gallium Indium 7350756 UV lamp -- Halide/Iron 7350757 UV lamp -- Halide/Gallium 7350758 UV lamp -- Mercury -- Ozone Free 7350855 Terminal block 7350856...
- Page 53 Parts Item Part Description Quantity Note 7350574 MiniCure 380/400/415V 50Hz 7350575 MiniCure 440/460/480V 60Hz 7350680 S Reflector 7350482 S Motor + gearbox -- conveyor drive (M6.1) 7350483 S Belt -- conveyor drive 7350484 S Sprocket -- drive motor/roller 7350466 S Bearing -- belt tracker roller 7350467 S Bearing -- conveyor drive roller 7350468...
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Page 55: Specifications
Specifications Section 8 Specifications Introduction The following documents are included in this section: Declaration of Conformity System Specification MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation... - Page 56 Specifications This page intentionally left blank. MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...
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Page 59: System Specification
Specifications System Specification Input Voltages Model 1 50Hz 380V 400V 415V Model 2 60Hz 440V 460V 480V 3 phase + neutral. Refer to rating label. Current Consumption Start--up: 25 amps (@400V) Running: 10 amps (@400V) Max. Working Temp. 40° C Max. -
Page 60: Additional Features
Specifications Additional Features Power switching 80W/cm, 120W/cm Lamp hour counter Earth leakage and hood interlock offering extra user safety protection Emergency stop button Durable powder--coated finish MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation... -
Page 61: Drawings
Drawings Section 9 Drawings Circuit Diagrams (50Hz) MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation... - Page 65 This page intentionally let blank...
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Page 66: Circuit Diagrams (60Hz)
Drawings Circuit Diagrams (60Hz) MiniCure 08-07 Part 7119745C E 2007 Nordson Corporation...