Jackson Avenger HT Installation/Operation & Technical Manual
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Jackson Avenger HT Installation/Operation & Technical Manual

Avenger under counter dish machine series
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AVENGER UNDER COUNTER DISH MACHINE SERIES
TECHNICAL MANUAL
INSTALLATION, OPERATION & TECHNICAL MANUAL
ELECTRICALLY HEATED MODELS:
Avenger HT
Avenger LT
Jackson WWS,INC
P.O. Box 1060, Hwy 25E
Barbourville, KY USA
1.606.523.9795
March 11, 2013
www.jacksonwws.com
P/N 07610-003-34-01 (Revision M)

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  • Page 1 AVENGER UNDER COUNTER DISH MACHINE SERIES TECHNICAL MANUAL INSTALLATION, OPERATION & TECHNICAL MANUAL ELECTRICALLY HEATED MODELS: Avenger HT Avenger LT Jackson WWS,INC P.O. Box 1060, Hwy 25E Barbourville, KY USA 1.606.523.9795 March 11, 2013 www.jacksonwws.com P/N 07610-003-34-01 (Revision M)

  • Page 2: Manufacturers Warranty

    The warranty registration card supplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first. PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or neces- sity requires.
  • Page 4 Updated Avenger HT Incoming plumbing supply 10-07-07 PROCESS Added Avenger LTH designation. Added 480 Volt Avenger HT 11-20-07 PROCESS Corrected 480 Volt Avenger HT Components 47 & 48 1-31-08 PROCESS Updated Installation instructions. Replaced LTH with LT designation. Added vacuum switch assembly 9-18-09...
  • Page 5 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AVENGER HT AVENGER LT Avenger HT = High temperature, hot water sanitizing, with a booster tank. Detergent & rinse aid chemical feeder pumps. Avenger LT = Low temperature, chemical sanitizing, no booster tank.

  • Page 6: Table Of Contents

    Page 25-26 Parts Section Control Weldment Assemblies Page 27 Avenger HT 480V Control Panel Assembly Page 28 Control Panel Assembly/Kick Panel Weldment Avenger HT Page 29 Control Panel Assembly/Kick Panel Weldment Avenger LT Page 30 Terminal Block Box Assembly Page 31...
  • Page 7 Page 55 Vacuum Switch Assembly Installation Page 56 Electrical Diagrams and Schematics Avenger HT 208-230 Volt 60 Hertz Single Phase Page 57 Avenger HT 480 Volt 60 Hertz Three Phase Page 58 Avenger LT 115 Volt 60 Hertz Single Phase...

  • Page 8: Operating Parameters

    AVENGER Technical Manual (07610-003-34-01) Operating Parameters Model Designation: AVENGER HT AVENGER LT Operating Capacity: Racks per Hour Dishes per Hour Glasses per Hour Tank Capacity (gallons): Wash Tank Rinse Tank Electrical Loads (as applicable): Wash Motor HP 0.75 0.75 Rinse Heater KW NOTE: Always refer to the machine data plate for specific electrical and water requirements.

  • Page 9: Notes Regarding Electrical Requirements

    Work should only be per- formed by qualified electricians and authorized service agents. A list of Jackson Authorized Service Agencies is located in the back of this manual.

  • Page 10: Electrical Requirements

    AVENGER Technical Manual (07610-003-34-01I) Electrical Requirements for AVENGER HT & LT AVENGER HT 8.2 kW Wash Heater Wash Drive Wash Volts Freq Motor Motor Heater Amps Amps Amps 2.69 A 39.42A 42.11 A 2.43 A 35.65 A 38.08 A 0.67 A 9.87 A...

  • Page 11: Avenger Ht & Lt Dimensions

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT DIMENSIONS WALL Wall Clearance LEGEND: 1 9 16 [40mm] 4 [6mm] A - Water Inlet - 1/2" Female Pipe Thread, 2 1/2" AFF (Connect to a true 1/2" ID 1 1 4 [32mm] water line)
  • Page 12 AVENGER Technical Manual (07610-003-34-01I) AVENGER LT DIMENSIONS WALL Wall Clearance LEGEND: 1 9 16 [40mm] 4 [6mm] A - Water Inlet - 1/2" Female Pipe Thread, 2 1/2" AFF (Connect to a true 1/2" ID 1 1 4 [32mm] water line) B - Electrical Connection 25 3 8 [644mm] 23 3 4 [604mm]...

  • Page 13: Installation Instructions

    UNPACKING THE MACHINE: The machine should be unboxed and/or removed from the pallet prior to installing. Open the front door and remove all of the materials from the inside. Once unpacked, verify there are no missing parts to the best of your ability. If you discover a part is missing, contact Jackson immedi- ately.
  • Page 14 (1/2” ID pipe size minimum) to the dish machine incoming water connection point using copper pipe (or order the 1/2” ID flexible hose kit offered by Jackson). It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service.
  • Page 15 NOTE: The bottom of the chemical container cannot be located any higher than 8” from the floor. If the unit is equipped with the 6” or 18” table stand, then the highest position will respectively be 14” or 26” from the floor. this, contact Jackson immediately for assistance. Page Created: 03-28-2011...
  • Page 16 INSTALLATION INSTRUCTIONS (CONTINUED) TO PREPARE CHEMICAL FEEDER PUMPS FOR OPERATION: The AVENGER HT dish machine is supplied with integral detergent and rinse aid chemical feeder pumps. The AVENGER LT dish machine is supplied with integral detergent, rinse additive, and sanitizer chemical feeder pumps.
  • Page 17 AVENGER Technical Manual (07610-003-34-01I) INSTALLATION INSTRUCTIONS (CONTINUED) PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (INSTALLATION TECHNICIAN ONLY) To access the programming mode, the machine must be ON and idle (between cycles). On the timer board, press and hold both the MOVE and ENTER buttons on the timer board simultane- ously for two seconds.
  • Page 18 AVENGER Technical Manual (07610-003-34-01I) INSTALLATION INSTRUCTIONS (CONTINUED) PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS (CONTINUED) Avenger HT Avenger LT TIMER PROGRAMMING BOARD Not adjustable Rinse Aid Rinse Fill TIME IN SECONDS Detergent Sanitizer Rinse Aid Detergent ACCEPT MOVE ENTER Page Created: 03-28-2011...
  • Page 19 If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water be- fore it gets to the dish machine.
  • Page 20 These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dish machine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized.

  • Page 21: Operating Instructions

    AVENGER Technical Manual (07610-003-34-01I) OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The strainer is in place and is clean. 2. That the wash and rinse arms are screwed securely into place and that their end caps are tight. The wash and rinse arms should rotate freely.
  • Page 22 AVENGER Technical Manual (07610-003-34-01I) OPERATION INSTRUCTIONS (CONTINUED) WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level.
  • Page 23 To order a replacement cartridge, call Jackson immediately to have one shipped to you. To proceed with the deliming operation, fill the dish machine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer.

  • Page 24: Preventative Maintenance

    The dish machines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any main- tenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PER- SONNEL ONLY.

  • Page 25: Trouble Shooting

    AVENGER Technical Manual (07610-003-34-01I) TROUBLE SHOOTING COMMON PROBLEMS WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine.
  • Page 26 AVENGER Technical Manual (07610-003-34-01I) TROUBLE SHOOTING COMMON PROBLEMS (CONTINUED) WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine.

  • Page 27: Control Weldment Assemblies

    AVENGER Technical Manual (07610-003-34-01I) CONTROL PANEL WELDMENT ASSEMBLIES Avenger HT Complete Control Panel Assembly Complete Control Panel Weldment Assembly Bushing, Snap Avenger HT 05975-003-35-21 05700-003-31-47 Relay, 240V 05945-111-89-75 Screw, 6-32 X " Screw, 10-32 X 1" 05305-002-25-91 (4 Per Ass'y)

  • Page 28: Avenger Ht 480V Control Panel Assembly

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT 480V CONTROL PANEL ASSEMBLY Item QTY Description Part Number ELECTRICAL PANEL WELDMENT 05700-003-37-46 TIMER, BRACKET ASSEMBLY 05700-003-36-05 TIMER, UNIVERSAL 05945-003-33-09 FUSED UNIVERSAL TIMER (ALTERNATE CONSTRUCTION) 05945-003-75-23 FUSE 05920-003-75-24 9 WIRE HARNESS 05999-003-75-81 10 WIRE HARNESS...

  • Page 29: Control Panel Assembly/Kick Panel Weldment Avenger Ht

    AVENGER Technical Manual (07610-003-34-01I) CONTROL PANEL ASSEMBLY/KICK PANEL WELDMENT-AVENGER HT Item QTY Description Part Number CONTROL PANEL 09330-003-31-66 DECAL, CONTROL PANEL 09905-003-31-65 LOCKNUT, 1/4” -20 S/S HEX W/NYLON INSERT 05310-374-01-00 THERMOMETER, 48” RINSE 06685-111-68-48 LIGHT, AMBER 05945-111-44-44 THERMOMETER, 96” WASH...

  • Page 30: Control Panel Assembly/Kick Panel Weldment Avenger Lt

    AVENGER Technical Manual (07610-003-34-01I) CONTROL PANEL ASSEMBLY/KICK PANEL WELDMENT-AVENGER LT D-Detergent S-Sanitizer R-Rinse Aid Item QTY Description Part Number CONTROL PANEL 09330-041-73-90 DECAL, CONTROL PANEL 09905-003-31-95 LOCKNUT, 1/4” -20 S/S HEX W/NYLON INSERT 05310-374-01-00 THERMOMETER, 48” RINSE 06685-111-68-48 PLATE, SWITCH MOUNTING 05700-011-80-40 DECAL, PRIME SWITCH 09905-011-49-52...

  • Page 31: Terminal Block Box Assembly

    AVENGER Technical Manual (07610-003-34-01I) TERMINAL BLOCK BOX ASSEMBLY (LOCATED AT LOWER LEFT REAR CORNER OF MACHINE) Terminal Block Track 05700-000-43-60 Decal, Power Connections 09905-011-47-35 Locknut, 10-24 S/S Hex with Nylon Insert 05310-373-01-00 Terminal block Terminal Block Box (2 Per) (3 Per 480V) 05700-003-27-69 05940-500-02-19 Terminal Box Cover...

  • Page 32: Avenger Ht Chemical Feeder Pump Assembly

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT CHEMICAL FEEDER PUMP ASSEMBLY Complete Chemical Feeder Pump Assembly 05700-003-32-03 Page Created: 04-01-2011 Revised: 03-11-2013...
  • Page 33 AVENGER Technical Manual (07610-003-34-01I) AVENGER HT CHEMICAL FEEDER PUMP ASSEMBLY (CONTINUED) Item Description Part Number Peri Pump Weldment 05700-003-33-48 Detergent Feeder Pump (Red Roller) 36 RPM, 240V 05700-002-78-74 Motor, 36 RPM 115V (480V Machine) 04320-111-35-14 Rinse Aid Feeder Pump (Black Roller), 14 RPM 240V...

  • Page 34: Avenger Lt Chemical Feeder Pump Assembly

    AVENGER Technical Manual (07610-003-34-01I) AVENGER LT CHEMICAL FEEDER PUMP ASSEMBLY Page Created: 04-01-2011 Revised: 03-11-2013...
  • Page 35 AVENGER Technical Manual (07610-003-34-01I) AVENGER LT CHEMICAL FEEDER PUMP ASSEMBLY (CONTINUED) Item Description Part Number Peri Pump Plate Channel 05700-003-53-25 Switch, Pressure 06685-003-36-13 Bracket, Pressure Switch 05700-003-53-03 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Motor, 36 RPM 115V 04320-111-35-14 Motor, 14 RPM 115V 04320-111-35-13 Peri Pump Kit (Black Roller) 04320-002-87-63...
  • Page 36 AVENGER Technical Manual (07610-003-34-01I) AVENGER LT CHEMICAL FEEDER PUMP ASSEMBLY (CONTINUED) Complete Avenger LT Peripump Track Assembly 05700-003-33-31 Bracket, Track Mounting 05700-003-33-30 Track, Peripump (2 Per Assembly) 05700-003-33-29 Screw, 10-32 X " Truss Head (6 per Assembly) 05305-003-02-12 Page Created: 04-01-2011 Revised: 03-11-2013...

  • Page 37: Chemical Feeder Pump Components

    AVENGER Technical Manual (07610-003-34-01I) CHEMICAL FEEDER PUMP COMPONENTS Rear Housing 04320-111-37-09 Screw, 8-32 X 3/8" Phillips Pan Head (2 Per) 05305-011-37-07 Screw, 6-32 X " Phillips Pan Head (4 Per) 05305-011-37-05 Motor, 14 RPM 115V Rinse Aid Feeder Pump 04320-111-35-13 Motor, 14 RPM 240V Screw, 8-32 X "...

  • Page 38: Avenger Ht Plumbing Assemblies

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT PLUMBING ASSEMBLIES Injector Weldment Vacuum Plumbing Assembly 05700-031-41-83 05700-003-32-14 Plug, 1/4” Brass 2 per machine 04730-209-01-00 Fitting, Outlet Elbow 04820-111-51-18 Vacuum Busing, 1/4x 1/8” S/S Breaker Nut, P/P for 1/8” 04730-003-05-61 Valve, Check 04820-003-06-...

  • Page 39: Avenger Lt Plumbing Assemblies

    AVENGER Technical Manual (07610-003-34-01I) AVENGER LT PLUMBING ASSEMBLIES Page Created: 04-06-2011 Revised: 03-11-2013...

  • Page 40: Rinse Solenoid Valve & Vacuum Breaker Repair Parts Kit/Water Hammer Arrestor Kit Option

    AVENGER Technical Manual (07610-003-34-01I) RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KIT/WATER HAMMER KIT OPTION Screw Cap Screw Data Plate Coil & Housing Data Plate Valve Bonnet Spring & Plunger Kit Spring position is moved 06401-003-07-40 for clarity. Goes below the plunger.

  • Page 41: Wash Motor/Drain Plumbing/Avenger Lt Wash Manifold Assembly

    Avenger LT wash manifold assembly For the Avenger LT replace Item one below with this manifold See Motor & Pump Assembly Page Ball Valve Assembly AVENGER LT 115V & AVENGER HT 480V: 04730-003-34-60 AVENGER HT 240V: 04730-003-34-64 Page Created: 04-06-2011 Revised: 03-11-2013...
  • Page 42 AVENGER Technical Manual (07610-003-34-01I) WASH MOTOR/DRAIN PLUMBING/AVENGER LT WASH MANIFOLD ASSEMBLY Item QTY Description Part Number HUB, DISCHARGE MACHINED (AVENGER HT SHOWN) 05700-021-37-90 LOWER, WASH MANIFOLD (AVENGER LT) 05700-021-52-80 GASKET, MANIFOLD 05330-200-23-00 NUT, JAM 1-1/2”-12 NPT 05700-000-86-23 HOSE CLAMP, 1-5/16”-2 1/4” #28 04730-719-01-37 HOSE, 1-1/4”...

  • Page 43: Motor & Pump Assembly

    AVENGER Technical Manual (07610-003-34-01I) MOTOR & PUMP ASSEMBLY Complete Pump & Motor Assembly, 60 HZ With Bracket Complete Pump & Motor Assembly, 480V 60 HZ With Bracket 05700-003-31-57 05700-003-52-80 Complete Pump & Motor Assembly, 60 HZ No Bracket Complete Pump & Motor Assembly, 480V 60 HZ No Bracket 06105-002-72-75 06105-003-52-78 Pump Only Assembly, 60 HZ...

  • Page 44: Rinse Arm & Wash Arm Assemblies

    AVENGER Technical Manual (07610-003-34-01I) RINSE ARM & WASH ARM ASSEMBLIES Plug, Rinse Arm 04730-609-04-00 Rinse Arm Assembly (AVENGER HT units ONLY) 2 per Assembly 05700-031-39-21 Rinse Arm 05700-031-38-30 Bearing. 03120-002-72-24 Bushing, Rinse Head 05700-021-33-84 Ring, Retaining 05340-112-01-11 Washer, Rinse Arm...

  • Page 45: Avenger Ht Thermostat & Rinse Tank Assembly

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT THERMOSTAT & RINSE TANK ASSEMBLY Thermostat 05930-003-06-48 Complete Rinse Tank Assembly (AVENGER HT 208-230V) 05700-003-31-94 Complete Rinse Tank Assembly (AVENGER HT 480V) 05700-003-37-78 Rinse Tank Weldment 05700-003-31-95 Fitting, 1 /4" Imperial Brass 05310-924-02-05 Heater:...

  • Page 46: Avenger Lt Optional Thermostat & Heater Components

    AVENGER Technical Manual (07610-003-34-01I) AVENGER LT OPTIONAL THERMOSTAT & HEATER COMPONENTS Wash Thermostat 05930-003-13-65 Heater, Fire Bar 04540-003-46-27 Insulation Paper 1 /8" 04540-003-46-30 Heater Cover Plate 05700-003-46-37 High Limit Thermostat 06685-003-46-77 Page Created: 04-06-2011 Revised: 03-11-2013...

  • Page 47: Door Assembly

    AVENGER Technical Manual (07610-003-34-01I) AVENGER DOOR ASSEMBLY Page Created: 04-07-2011 Revised: 03-11-2013...
  • Page 48 AVENGER Technical Manual (07610-003-34-01I) AVENGER DOOR ASSEMBLY (CONTINUED) Item QTY Description Part Number OUTER DOOR WELDMENT 05700-003-33-37 INNER DOOR 05700-003-33-21 DOOR HANDLE 05700-003-26-62 BOLT, 1/4” -20 X 3/8” LONG 05305-274-20-00 CHANNEL, RIGHT SEAL 05700-003-33-19 CHANNEL, LEFT SEAL 05700-003-33-20 CHANNEL, TOP SEAL 05700-003-33-22 SCREW, 10-32 X 1/2”...

  • Page 49: Miscellaneous Door Components

    AVENGER Technical Manual (07610-003-34-01I) MISCELLANEOUS DOOR COMPONENTS Door Switch & Bracket Assembly 05700-003-32-21 Switch Mounting Plate Door Switch Assembly 05930-003-31-44 Door Switch Bracket 05700-003-33-54 05700-003-31-43 Hardware: Locknut, 6-32 S/S Hex with Nylon Insert 05310-373-03-00 Door Spring 05700-003-32-85 Screw, 6-32 X 1 /4" Flat Head 05305-171-01-00 Hinge Stop Assembly Right (Shown): 05700-003-32-61...

  • Page 50: Frame & Panel Components

    AVENGER Technical Manual (07610-003-34-01I) FRAME AND PANEL COMPONENTS Page Created: 04-07-2011 Revised: 03-11-2013...

  • Page 51: Miscellaneous Parts

    AVENGER Technical Manual (07610-003-34-01I) MISCELLANEOUS PARTS Rail, Right Rack Rail, Left Rack 05700-031-37-88 05700-031-37-89 Components secured with: Locknut, 1 /4"-20 S/S Hex with Nylon insert 05310-374-01-00 Splash Shield 05700-003-33-51 Strainer Spacer Strainer Weldment 05700-001-35-83 05700-003-32-81 Attaches with: Nut, Nylon Wing, 1 /4"-20 05310-994-01-00 Page Created: 04-07-2011 Revised: 03-11-2013...

  • Page 52: Stands & Components

    AVENGER Technical Manual (07610-003-34-01I) STANDS & COMPONENTS INSTALLATION INSTRUCTIONS: To install the stand, first remove the adjustable feet from the machine. Place machine on table and use the square mounting holes to line up the machine. Re-insert the adjustable feet through bottom of table top and tighten to lock machine to table.

  • Page 53: Hts-11 (Scale Prevention & Corrosion Control Device)

    AVENGER Technical Manual (07610-003-34-01I) HTS-11 (SCALE PREVENTION & CORROSION CONTROL DEVICE) Kleenware HTS-11 System Replacement Cartridge 04730-003-28-03 (Inspect at least every 6 months) 04730-003-28-04 Replacement Test Strip The HTS-11 Must be installed vertically. The provided 06401-003-28-06 bracket is to be secured to the wall. Observe proper inlet/outlet water directions.

  • Page 54: Avenger Go Box Kit

    AVENGER Technical Manual (07610-003-34-01I) AVENGER GO BOX KIT A GO Box is a kit of the most needed parts for a particular model or model family to successfully ef- fect a repair in the first call 90% or more of the time. Item QTY Description Part Number...

  • Page 55: Vacuum Switch Assembly

    AVENGER Technical Manual (07610-003-34-01I) VACUUM SWITCH ASSEMBLY Item QTY Description Part Number COMPLETE ASSEMBLY 05700-003-55-98 BOX, VACUUM SWITCH 05700-003-55-96 HARNESS, VACUUM SWITCH 05700-003-55-97 FITTING, .231 X .394 LIQUID TIGHT 05975-011-49-03 SWITCH, PRESSURE 06685-003-36-13 BRACKET, PRESSURE SWITCH 05700-003-53-03 LOCKNUT, 10-32 S/S HEX WITH NYLON INSERT 05310-373-02-00 SCREW, 10-32 X 3/8”...

  • Page 56: Vacuum Switch Assembly Installation

    AVENGER Technical Manual (07610-003-34-01I) VACUUM SWITCH ASSEMBLY INSTALLATION Page Created: 04-11-2011 Revised: 03-11-2013...

  • Page 57: Avenger Ht 208-230 Volt 60 Hertz Single Phase

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT 208-230 VOLT-60 HERTZ-SINGLE PHASE Page Created: 04-12-11...

  • Page 58: Avenger Ht 480 Volt 60 Hertz Three Phase

    AVENGER Technical Manual (07610-003-34-01I) AVENGER HT 480 VOLT-60 HERTZ-THREE PHASE Page Created: 04-12-11...

  • Page 59: Avenger Lt 115 Volt 60 Hertz Single Phase

    AVENGER Technical Manual (07610-003-34-01I) AVENGER LT 115 VOLT-60 HERTZ-SINGLE PHASE Page Created: 04-12-11...

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