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AJ-64 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Electrical Box Weldment Decal, L1-L2-L3 Terminal Block Lockwasher, #10 Screw, 10-32 x 3/4” Long Phillips Trusshead Light, Amber (Wash Heater Overload) (Not used on steam or gas models) Light, Amber (Rinse Heater Overload) (Not used on steam or gas models) Wire Lug, 2 AWG to 14 AWG Light, Red (Power) Din Rail...
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AJ-86 & AJ-100 CONTROL BOX ASSEMBLY (CONTINUED) ITEM DESCRIPTION Electrical Box Weldment Decal, L1-L2-L3 Terminal Block Lockwasher, #10 Screw, 10-32 x 3/4” Long Phillips Trusshead Light, Amber (Wash Heater Overload) (Not used on steam or gas models) Light, Amber (Rinse Heater Overload) (Not used on steam or gas models)
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Drive Motor Not Applicable PreWash Motor Not Applicable Wash Motor Not Applicable Power Rinse Motor Not Applicable AJ-100 SERIES MOTOR OVERLOAD CHART: 208-230V/60 HZ/1 PHASE Drive Motor Not Applicable PreWash Motor Not Applicable Wash Motor Not Applicable Power Rinse Motor...
5/16” Lockwasher 05311-275-01-00 Heater Chart Model Volts Phase All* Model All* * - “CS” & “CGP” models do not use electric heaters in the wash tank or power rinse tank. SERVICE NOTE: When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well. Once installed, gaskets become compressed and are subjected to extreme temperature changes.
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The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop- erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther- mostats.
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Model Left to Right Part Number AJ-64’s 05700-002-73-00 AJ-86’s 05700-041-83-65 AJ-86CGP 05700-041-83-65 AJ-100’s 05700-041-91-00 AJ-100CGP 05700-041-91-00 Bullet Feet (4 per model) - order using part number 05340-011-71-74. Model Left to Right Part Number AJ-64’s 05700-002-40-41 AJ-86’s 05700-031-83-68 AJ-86CGP 05700-002-89-68 AJ-100’s...
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EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES Plumbing without Water Hammer Arrestor ITEM DESCRIPTION Y-Strainer, 3/4” NPT, Brass Arrestor, Water Hammer, 1/2” NPT Regulator, Pressure, 3/4” NPT, Brass Nipple, 3/4” NPT x 2” Long, Brass Elbow, Brass, 90°, 3/4” Nipple, 3/4” NPT, Close, Brass Coupling, 3/4”...
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EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING Elbow, 3/4” Copper to Copper (Female) 04730-406-16-01 Tube, Copper, 3/4” x 49-1/2” Long 05700-031-87-98 Elbow, 3/4” Copper to Copper (Female) 04730-406-16-01 Tube, Copper, 3/4” x 24” Long 05700-021-76-53 Union, 3/4” NPT, Brass 04730-212-05-00 SECTION 5: PARTS SECTION Adapter, 3/4”, Brass 04730-401-11-01 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
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WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION Regulator, Pressure, 3/4” 06685-011-58-22 SECTION 5: PARTS SECTION Nipple, Close, 3/4” 04730-207-34-00 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A WATER HAMMER ARRESTOR OPTION Water Arrestor, 1/2”...
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RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS Data Plate Valve Bonnet Spring position is moved for clarity. Goes below the plunger. Diaphragm Retainer Screen Retainer Valve Body Complete 110 Volt Solenoid Valve Assembly, 3/4” 04810-100-53-00 Coil & Housing only, 3/4” 04810-200-01-18 Possible Problems: 1.
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Issued: 05-02-2006 Revised: N/A Coil Weldment 05700-031-88-30 Stand “A” Weldment 05700-002-74-82 SERVICE NOTE: Jackson HIGHLY recom- mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time. Stand “A” Weldment...
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STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) 12 11 SECTION 5: PARTS SECTION AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
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STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) (CONTINUED) ITEM DESCRIPTION Valve, 1” Gate, Steam Nipple, 1” NPT, Close, Black Iron Y-Strainer, 1” NPT, Black Iron Reducer, 1” to 3/4” Nipple, 3/4” NPT x 6” Long, Black Iron Nipple, 3/4” NPT x 17” Long, Black Iron Nipple, 3/4”...
STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS) FRONT VIEW AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION Issued: 05-02-2006 Revised: N/A TOP VIEW...
STEAM INLET PLUMBING ASSEMBLY (RIGHT TO LEFT MODELS)(CONTINUED) ITEM DESCRIPTION Valve, 1” Gate Nipple, 1” NPT, Close, Black Iron Y-Strainer, 1” NPT, Black Iron Reducer, 1” NPT to 3/4” NPT Nipple, 3/4” NPT x 6” Long, Black Iron Tee, 3/4” x 3/4” x 3/4”, Black Iron Nipple, 3/4”...
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TOP PLUMBING 05700-002-81-66 ITEM DESCRIPTION Trap, Steam, 3/4” NPT Nipple, Close, 3/4” NPT, Black Iron Union, 3/4” NPT, Black Iron Nipple, 3/4” x 18” Long, Black Iron Elbow, 90° Street, 3/4” NPT, Black Iron Elbow, 90°, 3/4” NPT, Black Iron Reducer, 3/4”...
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TOP PLUMBING ITEM DESCRIPTION Steam Trap Nipple, Close, 3/4”, Black Iron Union, 3/4” NPT, Black Iron Elbow, Street, 90°, Black Iron Nipple, 3/4” NPT x 22” Long, Black Iron Elbow, 90°, 3/4” FNPT, Black Iron Reducer, 3/4” NPT x 1/2” NPT Nipple, 3/4”...
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Gas Coil Box Cover 05700-002-48-50 Other items used but not shown. ITEM DESCRIPTION Thermostat, High Limit Gasket Terminal Board Thermostat Bracket Decal, Thermostat Regulating Thermostat, Wash Regulating Fitting, 1/4”, Imperial Brass SECTION 5: PARTS SECTION AJ-86 GAS COIL ASSEMBLY (CGP MODELS) Coil Box Weldment 05700-002-50-94 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
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TANK, RINSE BOOSTER (CGP MODELS ONLY) ITEM DESCRIPTION Plumbing Assembly, Inlet/Discharge, Rinse Tank Tube, Dispersion Weldment Tank, GP Rinse Bracket, Upper Rinse Tank Bracket, Lower Rinse Tank Nipple, 3/4” NPT x 4” Long Elbow, 3/4” NPT, 90° Brass Nipple, 3/4” NPT x Closed Brass SECTION 5: PARTS SECTION AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
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RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY) Elbow, 3/4” 90° Brass 2 per 04730-206-13-00 Pump, Recirculating with Adapters 05700-002-51-28 Nipple, 3/4” Close Brass 2 per 04730-207-34-00 Used only on AJ-86CGP left to right units. Mounting Bracket 05700-002-25-74 SECTION 5: PARTS SECTION Pump, Recirculating Modified 05700-002-81-22 Used on AJ-64CGP, AJ-86CGP, AJ-100CGP units right to...
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DRAIN VALVE HANDLE ASSEMBLY/DRAIN QUENCH SYSTEM Drain Quench Assembly 06401-002-44-07 Nipple, 1-1/2” NPT 04730-207-40-00 Modified Compression Fitting 05700-001-16-52 Reducer, 1-1/2” x 1/4” 04730-002-55-76 To Dishmachine Drain Tee, 1-1/2” x 1-1/2” x 1-1/2” 04730-011-69-93 Reducer, 1-1/2” to 1/2” 04730-002-55-75 From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above.
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Model(s) Volts AJ-100’s AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A Wash Impeller 05700-031-67-45 Power Rinse Impeller (AJ-100’s) 05700-031-67-45 Prewash Impeller (AJ-86’s & AJ-100’s) 05700-031-71-78 Impellar Washer Bolt, 1/4”-20 x 3/4” 05700-011-71-95 05305-274-04-00 Phase Part Number 06105-021-70-57 06105-121-70-58...
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The prewash pump weldment is a single part. Separate pieces of the weldment are not available for purchase. Prewash Pump Weldment AJ-86/AJ-100 Left to Right models: 05700-002-10-62 SECTION 5: PARTS SECTION PREWASH & WASH PUMP WELDMENT Prewash Intake Strainer Weldment 05700-021-74-96 The wash pump weldment is a single part.
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PREWASH & UPPER WASH ARM ASSEMBLIES Upper Wash Manifold Support Bracket 05700-021-73-97 Replacement Kit Note: The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut. End Cap Replacement Kit 06401-003-10-19 Upper Wash Arm Weldment 05700-031-67-34 Cap, Wash Tube 05700-021-69-68...
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SECTION 5: PARTS SECTION LOWER WASH ARM ASSEMBLY Lower Wash Arm Support Bracket 05700-011-71-20 Secured with Locknut, 1/4”-20 with Nylon Insert 05310-374-01-00 Screw, 10-32 x 3/8” Truss Head 05305-173-12-00 End Cap 6 per 05700-011-67-11 Lanyard 6 per Manifold Quick-Release Key 05340-011-72-46 05700-011-94-45 Lower Wash Arm Manifold Weldment...
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UPPER & LOWER POWER RINSE ARM ASSEMBLIES Screw, 10-32 x 3/8” Long 05305-173-12-00 End Cap 05700-011-87-11 Upper Wash Manifold 05700-031-91-48 Cap, Wash Tube 05700-021-69-68 Lanyard 05340-011-72-46 End Cap 05700-011-67-11 Locknut, 10-24 with Nylon Insert 05310-373-01-00 Screw, 10-32 x 3/8” Long 05305-173-12-00 SECTION 5: PARTS SECTION Complete Upper Power Rinse Arm Assembly...
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SECTION 5: PARTS SECTION Rinse Arm Support Bracket 05700-011-71-19 O-Ring 05330-011-74-55 Retaining Ring (Not Shown) 05340-112-01-11 Right Rinse Pan Locator Bracket 05700-021-92-37 Rinse Tray Weldment (All models except CGP) 05700-031-66-75 Optional Parts for CGP Models Rinse Tray Weldment (CGP models only) 05700-031-66-75 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 FINAL RINSE ASSEMBLY...
Screw, 8-32 x 1/4” Long 05305-172-09-00 Door Switch Magnet 05700-111-51-68 Wash Door Hood Support: 05700-031-84-13 Prewash Door Hood Support: 05700-031-84-14 ITEM DESCRIPTION Wash Door Weldment Wash Door Weldment (No Emboss) Prewash Door Weldment (Left to Right Model) Prewash Door Weldment (Right to Left Model) Prewash Door Weldment - No Emboss (Left to Right Model) Prewash Door Weldment - No Emboss (Right to Left Model) Wash Door Stiffener (Not Shown)
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PAWL BAR MISCELLANEOUS COMPONENTS Pawl Bar Bracket (without tabs) Weldment 05700-031-92-36 Pawl Bar Gutter Weldment Replacement Kit 06401-003-09-95 Top Guide Block Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket. SECTION 5: PARTS SECTION Pawl Bar Roller Replacement Kit 06401-003-11-80...
Pawl Bar Dog Casting PAWL BAR ASSEMBLIES: Model Left to Right Pawl Bar Weldment AJ-64 05700-031-81-03 AJ-86 05700-041-83-67 AJ-86 With Side Loader AJ-100 05700-041-91-13 SECTION 5: PARTS SECTION PAWL BAR ASSEMBLIES Right to Left Pawl Bar Pawl Bar Weldment Dogs 05700-031-81-03 05700-002-81-34 05700-003-13-63...
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05700-041-91-20 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A POWER FINAL RINSE RINSE START PREWASH Right to Left Assembly (AJ-86 Model shown for reference) AJ-100 MODELS 05700-021-72-39 05700-021-75-68 05700-021-72-39 05700-021-72-39 05700-021-76-96 05700-041-94-91 05700-041-89-97 05700-041-94-90 AJ-100 MODELS 05700-021-72-39 05700-021-76-96...
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MISCELLANEOUS PARTS AND WELDMENTS Plate, Left Water Plate, Right Water Directional Directional 05700-021-79-27 05700-021-79-23 Hole Direction Plate Replacment Kit 06401-003-10-00 Rinse Drain Plate Replacment (CGP Models Only) 06401-003-10-07 Rinse Drain Plate Gasket 05330-011-72-27 SECTION 5: PARTS SECTION Run Off Sheet Weldment 05700-021-71-39 Replacment Kit Note: The kit for the hole direction plate comes...
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Prewash Manifold Weldment AJ-100 Models Only 05700-002-24-94 Wash Fill Tube Weldment 05700-021-71-21 Prewash Fill Tube Weldment (AJ-86 & AJ-100 Models Only) 05700-021-74-76 Shoulder Bolt Wingnut Weldment 05700-002-46-02 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Secured to the Hood Weldment with: Washer, Flat, S/S, 1/4” ID 05311-174-01-00 Locknut, 1/4”-20 with Nylon Insert...
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SECTION 5: PARTS SECTION STRAINERS Front Strainer Weldment Back Strainer Weldment 05700-021-85-10 05700-021-85-11 Overflow Strainer Support 05700-001-96-48 Drain Guard Strainer Weldment 05700-002-09-15 Wash Intake Strainer Weldment (CGP Models) 05700-002-51-52 Tub Strainer Weldment (CGP Models) 05700-002-03-21 Screen Strainer with Handle Weldment 05700-002-09-04 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A...
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SECTION 5: PARTS SECTION FLOAT SWITCH COMPONENTS/SCRAP BASKETS Float Switch Support Bracket Replacement Kit 06401-003-11-77 Replacment Kit Note: The float switch support bracket replace- ment kit contains the bracket and asso- ciated hardware for mounting. Float Switch Cover 05700-021-75-71 Scrap Basket Lid Weldment 05700-002-56-55 AJ-64 Conveyor Series Technical Manual 7610-003-30-93...
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Curtain, 24 1/2” Long x 20-1/2” Wide CGP MODELS ONLY 08415-002-47-37 Extra Long Curtain Decal CGP MODELS ONLY 09905-002-52-69 Limit Switch Bracket 05700-021-71-18 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION CURTAINS/TUB MAGNETS Curtain, 21” Long x 20-1/2” Wide 08415-131-73-45 Long Curtain Decal 09905-011-73-84...
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EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS 05700-002-36-09 FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX Decal, Fan Load 09905-003-32-20 Delay Timer 05945-011-65-44 Limit Switch 05930-002-62-81 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 SECTION 5: PARTS SECTION 2” Din Rail Kit, Exhaust Fan - Electric &...
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SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly (left to right model shown). ITEM DESCRIPTION Track Weldment (Left to Right) 24” Track Weldment (Right to Left) 24” Track Weldment (Left to Right) 30” Track Weldment (Right to Left) 30” Actuator Switch Replacement Kit Spacer Leg Socket Replacement Kit...
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SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Drive Linkage Replacment Kit (L-R) Replacement Kit Note: The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars. Replacement Kit Note: The conveyor switch replacement kit comes with the switch, a termi- nal and a wire nut.
Vent Cowl Replacement Kit (Left to Right) 06401-003-11-81 Service Note: One of the side gaskets that come in the kit will need to be cut to length in order to fit prop- erly on the unit when replaced. Replacement Kit Note: The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.
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D226 STEAM BOOSTER CONTROL BOX ASSEMBLY Decal, Schematic, D226 Booster (on the inside of the control box cover) 09905-002-78-56 Replacement Kit Note: The kit for the terminal block replacement includes the block, the spacer and the locknut. Terminal Block Replacement Kit 06401-003-11-78 Decal, L1-L2 09905-002-78-67...
A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using part number 06401-002-14-99. DESCRIPTION Drive Motor Contactor Contactor, Wash Heater, 3 ph, 3 pole...
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ITEM DESCRIPTION Rinse Fill Motor Assembly Motor Bracket, Pump Mounting Clamp, Hose 5 5/8” to 6” Reducer Bushing, 1 1/4” to 1” Reducer Bushing 1” to 3/4” Elbow, 90 Deg., 1” Street Nipple, 1” NPT x 6” Long Brass Elbow, 90 Deg. Brass Female Lockwasher, 1/4”...
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS RHODE ISLAND WHALEY FOODSERVICE REPAIRS GCS SERVICE INC. 4740-A FRANCHISE STREET EAST PROVIDENCE, RI N. CHARLESTON, SC 29418 (401) 434-6803 (843) 760-2110 800-462-6012 FAX: (843) 760-2255 FAX: (401) 438-9400 info@whaleyfoodservice.com SUPERIOR KITCHEN SER- SOUTH DAKOTA VICE INC.
SECTION 7: JACKSON MAINTENANCE & REPAIR CENTERS WISCONSIN TO WYOMING/INTERNATIONAL GENERAL PARTS, INC. W223 N735 SARATOGA DRIVE WAUKESHA, WI 53186 (262) 650-6666 (800) 279-9946 (262) 650-6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S. WYANDOT ST. ENGLEWOOD, CO 80110 (303) 781-5548...