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INSTALLATION/OPERATION &
AJ-44T SERIES
AJ-44TE
AJ-44TG
AJ-44TS
September 29, 2007
P/N 7610-003-07-21 (Revision C)
TECHNICAL MANUAL
AJ-66T SERIES
AND ASSOCIATED OPTION PACKAGES INCLUDING:
AJ-44T SERIES RACK CONVEYOR DISHMACHINE
AJ-66TE
AJ-66TG
AJ-66TS
SIDE LOADER
AJ-80T SERIES
AJ-80TE
AJ-80TS
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
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Troubleshooting
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Summary of Contents for Jackson AJ-44TE
- Page 1 AND ASSOCIATED OPTION PACKAGES INCLUDING: September 29, 2007 P/N 7610-003-07-21 (Revision C) AJ-44T SERIES RACK CONVEYOR DISHMACHINE AJ-66T SERIES AJ-66TE AJ-66TG AJ-66TS SIDE LOADER AJ-80T SERIES AJ-80TE AJ-80TS Jackson MSC LLC. P.O. Box 1060 Barbourville, KY. 40906 (606) 523-9795 Fax: (606) 523-9196 www.jacksonmsc.com...
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Page 2: Manufacturers Warranty
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty. REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory, which ever occurs first. - Page 3 STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P . APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE...
- Page 4 REVISION MADE REVISION DATE 08-03-2005 02-13-2006 3-21-2006 PG. 100 04-19-2007 4 thru 21, 91 09-29-2007 APPLICABLE 7442 Initial release of manual. Added gas exhaust fan schematic, updated electric exhaust fan 7600, 7558 schematic. Replaced rinse drain weldment 05700-021-68-28 with 7462, 7367 05700-002-51-12.
- Page 5 Installation Date: Service Rep. Name: Phone No.: AJ-44TS Jackson MSC LLC. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
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Page 6: Table Of Contents
SECTION DESCRIPTION SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements AJ-44T Electric - Left to Right AJ-44T Electric - Right to Left AJ-44T Gas - Left to Right AJ-44T Gas - Right to Left AJ-44T Steam - Left to Right AJ-44T Steam - Right to Left AJ-66T Electric - Left to Right AJ-66T Electric - Right to Left AJ-66T Gas - Left to Right... - Page 7 Side Loader Pawl Bar Assemblies/Strainer/Magnet Side Loader Pawl Bar Associated Parts Side Loader Vent Cowl Option Rinse Fill Option ELECTRICAL SCHEMATICS AJ-44TE 208-230 Volt, 60 Hz, 1 Phase 208-230 Volt, 60 Hz, 3 Phase 460 Volt, 60 Hz, 3 Phase AJ-44TG...
- Page 8 AJ-66TS & AJ-80TS 208-230 Volt, 60 Hz, 1 Phase 208-230 Volt, 60 Hz, 3 Phase 460 Volt, 60 Hz, 3 Phase Conveyor Side Loader/Drain Quench Schematics Exhaust Fan Hook-Up Schematics VIII. JACKSON MAINTENANCE & REPAIR CENTERS TABLE OF CONTENTS PAGE...
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Page 9: Section 1: Specification Information
SECTION 1: SPECIFICATION INFORMATION... -
Page 10: Operating Characteristics
SECTION 1: SPECIFICATION INFORMATION RACKS PER HOUR: AJ-44-66-80TE/TG/TS DISHES OR GLASSES PER HOUR: AJ-44-66-80TE/TG/TS PREWASH TANK CAPACITY (GALLONS): AJ-66TE/TG/TS AJ-80TE/TG/TS WASH TANK CAPACITY (GALLONS): AJ-44-66-80TE/TG/TS PREWASH PUMP CAPACITY (GPM): AJ-66TE/TG/TS AJ-80TE/TG/TS WASH PUMP CAPACITY GALLONS PER MINUTE (ALL MODELS): VENTING REQUIREMENTS (CFM)(100% CAP.): INPUT END OUTPUT END TOTAL... -
Page 11: Electrical Requirements
Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes. These numbers are provided in this manual simply for reference and may change without notice at any given time. MODEL VOLTS PH HZ AJ-44TE AJ-44TE AJ-44TE AJ-44TE AJ-44TE AJ-44TG... -
Page 12: Aj-44T Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-44T ELECTRIC - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 13: Aj-44T Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-44T ELECTRIC - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 14: Aj-44T Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-44T GAS - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 15: Aj-44T Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-44T GAS - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 16: Aj-44T Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-44T STEAM - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 17: Aj-44T Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-44T STEAM - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 18: Aj-66T Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-66T ELECTRIC - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 19: Aj-66T Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-66T ELECTRIC - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 20: Aj-66T Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-66T GAS - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 21: Aj-66T Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-66T GAS - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 22: Aj-66T Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-66T STEAM - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 23: Aj-66T Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-66T STEAM - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 24: Aj-80T Electric - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-80T ELECTRIC - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 25: Aj-80T Electric - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-80T ELECTRIC - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 26: Aj-80T Gas - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-80T GAS - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 27: Aj-80T Gas - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-80T GAS - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 28: Aj-80T Steam - Left To Right
SECTION 1: SPECIFICATION INFORMATION AJ-80T STEAM - LEFT TO RIGHT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 29: Aj-80T Steam - Right To Left
SECTION 1: SPECIFICATION INFORMATION AJ-80T STEAM - RIGHT TO LEFT AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: 09-29-2007... -
Page 30: Side Loader (Left To Right) Dimensions
NOTE: ALL DIMENSIONS ARE TYPICAL. 4 1/2” MINIMUM CONVEYOR DISHMACHINE 14 1/2” SIDE LOADER (LEFT TO RIGHT) DIMENSIONS MINIMUM 25” 5” DISHWASHER 12 1/2” 29” AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A 1/2” WALL OF SIDE LOADER 1/2” SECTION “A-A”... -
Page 31: Side Loader (Right To Left) Dimensions
SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 1/2” MINIMUM WALL OF SIDE LOADER 5” CENTER LINE DISHMACHINE DISHMACHINE AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A NOTE: ALL DIMENSIONS ARE TYPICAL. 25” DISHWASHER 12 1/2” CONVEYOR 14 1/2” 29” 4 1/2” MINIMUM... -
Page 32: Side Loader (Installed) Dimensions
SECTION 1: SPECIFICATION INFORMATION 23” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-44T 75” AJ-66T 97” AJ-80T 111” 30” SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ-44T 82” AJ-66T 104” AJ-80T 118” NOTE: ALL DIMENSIONS ARE TYPICAL. 10” 4” 34” 23” or 30” depending on the width of the side loader. -
Page 33: Section 2: Installation & Operation Instructions
SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS... -
Page 34: Installation/Operation Instructions
However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situ- ation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report. - Page 35 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all incoming steam lines in accordance with the steam booster manufacturer’s instructions.
- Page 36 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting.
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Page 37: Curtain Installation Diagram
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains. AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A... -
Page 38: Deliming Operations
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read and follow all instructions on the label of the deliming solution. -
Page 39: Side Loader Installation & Operation Instructions
This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. It will con- vert the direction of travel 90°. Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option. -
Page 40: Dishmachine Operating Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine. 2. Close the drain valve(s). POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The volt- age should have been previously verified as being correct. - Page 41 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED) SHUTDOWN AND CLEANING (ELECTRICALLY-HEATED MODELS): At the end of the workday, place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl bar assembly (clean as required).
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Page 42: Detergent Control
If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine. -
Page 43: Striker Plate Limit Switch Installation Instructions
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions: 1. Wiring: The switch is wired common and nor- mally open because of the hinge design. By interrupting the line in series with the door switches, the dishmachine ceases to operate. Refer to the machine schematic for details on how to wire the switch. -
Page 44: Section 3: Preventative Maintenance
SECTION 3: PREVENTATIVE MAINTENANCE... - Page 45 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
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Page 46: Lubrication Chart For Drive Gear
SECTION 3: PREVENTATIVE MAINTENANCE Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Ambient Temperature -30 - 15°F Final Stage Worm Speed up to 2000 FPM ISO Viscosity Grade AGMA Lubricant No. -
Page 47: Drive Motor Gear Reducer Preventative Maintenance
SECTION 3: PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit. -
Page 48: Section 4: Troubleshooting Section
SECTION 4: TROUBLESHOOTING SECTION... -
Page 49: Drive Assembly
WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power, attach test equipment and reapply power to test. - Page 50 Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary. 2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor. 3. Pawl bar not properly installed. Verify that the pawl bar is installed correctly. Problem: Racks go through the machine, but results are poor.
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