General Maintenance And Lubrication Chart - Yamaha 2008 YW50X Service Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32115

General maintenance and lubrication chart

NO. ITEM
1 Air filter element
*
2 Front brake
*
3 Rear brake
*
4 Wheels
*
5 Tires
*
6 Wheel bearings
*
7 Steering bearings
*
8 Chassis fasteners
*
Front brake lever
9
pivot shaft
Rear brake lever
10
pivot shaft
11 Centerstand
12 Front fork
*
Shock absorber
13
*
assembly
14 Autolube pump
*
Final transmission
15
oil
16 V-belt
*
Control and meter
17
*
cables
Throttle grip housing
18
*
and cable
Lights, signals and
19
*
switches
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
NOTE:
From 19000 km (12000 mi) or 36 months, repeat the maintenance intervals starting from 7000 km
(4000 mi) or 12 months.
ROUTINE
• Clean with solvent.
• Replace if necessary.
• Check operation, fluid level, and for
fluid leakage.
• Replace brake pads if necessary.
• Check operation.
• Adjust cable and replace brake
shoes if necessary.
• Check runout and for damage.
• Replace if necessary.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearings for smooth
operation.
• Replace if necessary.
• Check bearing assemblies for
looseness.
• Moderately repack with lithium-
soap-based grease every 16000
km (10000 mi) or 18 months.
• Check all chassis fitting and
fasteners.
• Correct if necessary.
• Apply silicone grease lightly.
• Apply lithium-soap-based grease
(all-purpose grease) lightly.
• Check operation.
• Lubricate.
• Check operation and for oil
leakage.
• Replace if necessary.
• Check operation and for oil
leakage.
• Replace if necessary.
• Check operation.
• Bleed if necessary.
• Check vehicle for oil leakage.
• Change.
• Replace.
• Apply Yamaha chain and cable
lube or engine oil 10W-30
thoroughly.
• Check operation and free play.
• Adjust the throttle cable free play if
necessary.
• Lubricate the throttle grip housing
and cable.
• Check operation.
• Adjust headlight beam.
INITIAL
1,000 km 4,000 km 7,000 km
(600 mi) (2,000 mi) (4,000 mi)
or or
1 6 12
month months months
Every 10000 km(6250 mi)
3-2
CHK
ADJ
ODOMETER READING
10,000km 13,000 km
(6,000 mi) (8,000 mi)
or or or
18 24
months months
Repack.
16,000 km
(10,000 mi))
or
30
months