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PROCOAT
MAX
Owner's Manual
Read this manual for complete instructions
Français (page 25) / Español (página 49)
Contents
2 Important Safety Information
Form No. 0504603B
0811
16 Cleanup - latex materials
21 Replacing the Outlet/Inlet Valves
76 Warranty
Questions?
Call Wagner Technical Service at:
1-800-328-8251
Español
Register your product online at:
www.wagnerspraytech.com
Proper registration will serve as proof
of purchase in the event your original
receipt becomes misplaced or lost.
Français
English

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Table of Contents
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Summary of Contents for WAGNER PROCOAT MAX

  • Page 1: Table Of Contents

    20 Long-Term Storage Questions? 9 Getting Material to Flow 21 Replacing the Outlet/Inlet Valves 10 Practice Spraying 22 Troubleshooting Call Wagner Technical Service at: Register your product online at: 1-800-328-8251 72 Parts List 12 Clear the Spray Tip www.wagnerspraytech.com 13 Clean the Spray Gun Filter...
  • Page 2: Grounding Instructions

    This product is for use on a nominal 120 volt circuit and 8. Do not smoke in the spray area. Important Safety has a grounding plug that looks like the plug illustrated Safety Safety 9. Do not operate light switches, engines, or similar below.
  • Page 3 13. Always remove the spray tip before flushing or cleaning 100 feet the system. nOTE TO PHYSICIan: Wagner Spray Tech accessory extension cords recommended: Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible.
  • Page 4: What's In The Box

    Spray Hose Sprayer Assembly What’s in Handle the box? (comes assembled to the spray gun) Spray hose holder *Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6. Spray Gun Spray gun Cart Spray tip...
  • Page 5: Proper Use And Functions

    Controls and Functions Proper ON/OFF switch: Spray hose: The ON/OFF switch turns power The spray hose connects the use and to sprayer on and off. spray gun to the pump. (O=OFF, |=ON) functions PRIME/SPRAY knob: Spray gun: The PRIME/SPRAY knob directs The spray gun controls the Start Capability:...
  • Page 6: Assembly

    1. Assembly You will need: Start • Adjustable wrench ImPORTanT: Do not plug in the power cord until assembly is complete. note: It will be much easier to 1. To extend the cart handle, push 2. Thread one end of the spray 3.
  • Page 7: Pressure Relief Procedure

    Important Safety Warning Pressure Relief Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If Procedure* an accident happens see detail procedures in the Safety Information section on pages 2-3.
  • Page 8: Load Material

    2. Load Material PRIME You will need: Start • The material you plan to spray • Extension cord • Waste bucket 1. Push the red inlet 2. Unclip the suction hose and return 3. Plug in the sprayer. Turn the release button to tube.
  • Page 9: Getting Material To Flow

    3. Getting Material to Flow You will need: Start SQUEEZE • Scrap material / cardboard • Drop cloths to protect floors and furnishings from overspray note: Motor will cycle ON and OFF while spraying to regulate pressure. This is normal. 1.
  • Page 10: Practice Spraying

    4. Practice Tip: Spraying Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating. Start You will need: •...
  • Page 11: Spray Pattern

    Spray Technique Tip: CORRECT Flex your wrist as you move in order to CORRECT keep gun parallel to the surface INCORRECT Start Pull Move Release stroke trigger steadily trigger stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING CORRECT 8”...
  • Page 12: Clear The Spray Tip

    Spraying Troubleshooting - Clear the note: If spray tip is difficult Spray Tip to rotate, relieve pressure by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and Start You will need: 3) squeeze trigger while pointing at scrap material/ cardboard.
  • Page 13: Clean The Spray Gun Filter

    Spraying Troubleshooting - Clean the Spray Gun Filter PRIME Start You will need: • Wrench • Warm, soapy water for latex material • Mineral spirits for oil based materials • Replacement spray gun filter (if necessary) 1. Peform the Pressure 2.
  • Page 14: Clean The Inlet Filter

    Spraying Troubleshooting - Clean the Inlet Filter Start You will need: • Warm, soapy water for latex material • Mineral spirits for oil based materials ImPORTanT: make sure your floors and furnishings are covered with drop cloths to prevent accidental drips. 1.
  • Page 15: Short Term Storage

    Shutdown Short Term Storage PRIME Start You will need: • Water • Plastic bag or bucket • Rags • Stir stick This procedure should be used when taking 1. Peform the Pressure Relief 2. Place spray gun in plastic 3. Pour 1/2 cup water slowly on a short term break or when ending your Procedure, page 7.
  • Page 16 Cleanup Cleaning notes - read before cleaning • When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials • NEVER use gasoline to clean sprayer •...
  • Page 17 PRIME 5. Remove the inlet filter from 6. Thread pump cleaning 7. Unclip the return tube from the suction tube 8. Turn the water supply to the garden hose on. the suction tube and place adapter onto garden hose. and place it into the waste container. Turn the pump ON.
  • Page 18: Cleanup - Oil-Based Materials

    Cleanup - Oil-Based Materials PRIME You will need: Start • Mineral spirits if using oil-based material • Warm, soapy water if using latex material • Waste container Follow these steps if you sprayed oil-based materials, or if you sprayed latex materials 1.
  • Page 19: Cleaning The Spray Gun Components

    Cleaning the Spray Gun Components PRIME Start You will need: • Soft bristled brush • Multi-Purpose Oil • Warm, soapy water if using latex material • Mineral spirits for oil based material • Wrench 1. Peform the Pressure 2. Pull trigger guard to separate 3.
  • Page 20: Long-Term Storage

    Long Term Storage Start You will need: MULTI-PURPOSE • Multi-Purpose Oil • Rags ImPORTanT: Store the unit indoors with the MULTI-PURPOSE power cord wrapped 1. Carefully tilt the sprayer on 2. Remove the suction tube. 3. Careully tilt the sprayer upside-down. around the handle.
  • Page 21 Replacing Outlet Valve Cleaning or Replacing Inlet Valve Replacement of the outlet valve may be Cleaning or replacing the inlet valve may be necessary if necessary if spray performance remains spray performance remains poor after following steps in poor after following steps in the Fix Spraying the Fix Spraying Problems section.
  • Page 22: Troubleshooting

    The extension cord is damaged or has too low a capacity Replace extension cord There is a problem with sprayer motor Take sprayer to Wagner Authorized Service Center Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME Cause...
  • Page 23 Solution Gun filter housing is loose Tighten handle Internal parts of spray gun are worn or dirty Take sprayer to Wagner Authorized Service Center Problem F: The spray tip assembly leaks Cause Solution Check tip assembly and assemble properly see page 20, steps 6-7...
  • Page 24: Parts List

    Parts List • Liste de Pièces • Lista de Piezas Sprayer • Pulvérisateur • Rociador English Français Español...
  • Page 25 Item Part no. quantity article no de piéce quantite articulo Pieza no. English - Description Français - Description Español - Descripción Cantidad 0291002 Spray hose Flexible de pulvérisation Manguera de rociadora 0504187 Suction set assembly Ensemble de dispositif d’aspiration Ensamblaje del juego du succión 0515146 Pump cleaning adapter Adaptateur de nettoyage de pompe...
  • Page 26 Parts List • Liste de Pièces • Lista de piezas Spray Gun • Pistolet • Pistola Item Part no. quantity article no de piéce quantite articulo Pieza no. English - Description Français - Description Español - Descripción Cantidad 0501011 Guard assembly Protège-embout Ensamblaje de protección 0501515...
  • Page 27 Tip/Filter Accessories • Accessoires de buse/filtre • Accesorios de punta/filtro English - All spray tips and filters listed below are sold separately. Spray Tip Spray Gun filters Spray material Initial Pressure Setting Part no. Tip Size* Part no. Filter Type Filter Color 0501411 0154918...
  • Page 28 (at Wagner’s option) and return it to you, devez le retourner, avec une preuve d’achat et frais de port junto con el comprobante de compra y flete previamente postage prepaid.

Table of Contents