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Related Manuals for Mastervolt WHISPER 3.5M 3000 RPM
Summary of Contents for Mastervolt WHISPER 3.5M 3000 RPM
- Page 1 USERS MANUAL WHISPER 3.5M - 3000 RPM - Marine diesel generating set 230V / 50Hz MasterBus controlled MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V6. December 2009 www.mastervolt.com...
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Page 2: Table Of Contents
Battery charger ..........................12 2.5.5 Alarms and shut down ........................12 2.5.6 Fuel specification..........................12 2.5.7 Oil information ..........................12 2.5.8 Technical data ..........................13 2.5.9 DC wiring diagrams ......................... 14 Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... - Page 3 Setting the RPM ..........................32 5.4.2 Tightening torques........................... 32 5.4.3 Measuring exhaust backpressure....................32 5.4.4 Disassembling instructions ......................33 SPARE PARTS LIST ..............................34 MAINTENANCE LOG ................................36 EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
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Page 4: Introduction
If in doubt ask! DAMAGE CAUSED BY THE INGRESS OF WATER IS NEVER COVERED BY GUARANTEE Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 5: Liability
Additional agreements could be part of the contract of delivery. If any problem arises which could be subject of guarantee, procedures should be followed as described in the EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 6: Identification Plate
“A” When this number is available the manufacturer can trace the specifications of the generating set. On the identification plate are also some basic features of the set: Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 7: Information
Warning signs indicate parts which could be battery, proper fitting of the cooling system and fuel pipes live. etc. Refer to the installation manual. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 8: Operation
400°C an extremely corrosive acid is produced which cannot be removed from the skin. If signs of decomposition are evident, or if in doubt, always wear disposable heavy duty gloves. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 9: Transport, Lifting And Storage
Accessories included in the standard delivery • Fuel filter • Fuel lift pump • Lifting eye • Special hose connector for measuring exhaust backpressure (Refer to paragraph 5.4.3). EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 10: Components
35 Oil strainer cover; 36 Start / Stop button; 37 Status LED’s 38 RPM set screw; 39 Oil temp switch; 40 Plug screw; 41 Heat exchanger. Figure 2: Overview Whisper 3.5. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 11: Local Control Panel
Figure 4: MasterView Easy remote control panel. decentralized data network for communication between the different Mastervolt system devices. The generating set as well as the rest of the electrical system can be EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 12: Battery Charger
(1,5 up to 5 kgf/cm2 - 21 up to 71 psi). • engines. Fuel free from water and contaminants is of the Minimum at 3000 rpm 98 Kpa (1,0 kgf/cm 2 - 14 utmost importance. psi). Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 13: Technical Data
104 kg including sound shield Max. installation angle 25 degrees Standard supplies MasterView Easy remote control panel, MasterBus connection cable (15m) Optionalmobile (vehicle) version, non earth return, spare part kits EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 14: Dc Wiring Diagrams
OPERATION 2.5.9 DC wiring diagrams Figure 5: DC wiring Whisper 3.5 grounded (part. Nr. 51200500) Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... - Page 15 INFORMATION Figure 6: DC wiring Whisper 3.5 ungrounded (part. Nr. 51200506) EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
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Page 16: 2.5.10 Wiring Names And Colours
1 mm² Ground relay + White 1 mm² Battery + 16 mm² Battery – Black 16 mm² Earth wire Green/yellow 6 mm² * Ungrounded versions only (part nr. 51200506) Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 17: 2.5.11 Ac Wiring Diagram 230 V Ac / 50 Hz
YELLOW/GREEN BLUE MAIN WINDING DCC/AC-1 YELLOW/GREEN CURRENT TRANSFORMER EARTH AND NEUTRAL CONNECTED BLACK (11) (11) 230V 50Hz DDC/ct-1 BROWN YELLOW/GREEN BLUE DDC/AC-1 YELLOW/GREEN Figure 7 AC wiring diagram EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 18: Operation
"OFF", or switch off all consumers in the usual way. If a Mass SystemSwitch is installed, this operates automatically. Switch on battery switch (when installed). Fuel valve: open. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 19: Extended Operating Instructions
The Whisper 3.5 can even be started with an almost discharged battery using the cylinder compression release handle. The engine can then be rotated easily ("turned over") as the valves are opened i.e. in the decompression position. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... - Page 20 Switch to an other 230V power source, if available. If Please note this when switching on your electrical devices! a Mass SystemSwitch is installed, this is done automatically. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN...
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Page 21: Maintenance
Push the Start / Stop button on the Local control Figure 12: Valve clearance panel to activate the electric system and the fuel pump. When more time is needed to bleed, hold the Start / Stop EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 22: Replacing Fuel Filter
Have the engine run until it is on temperature and • Check the air filter element: stop it. Drain oil by the sump pump into a suitable Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 23: Maintenance Schedule
Replace oil strainer 1000 hours Check lubricating oil pressure 2000 hours Check injector and injection pressure 2000 hours Check air filter element 2000 hours Check cooling system 2000 hours EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 24: Trouble Shooting
MasterView Easy remote control panel. See section 5.1.2. See section 5.1.3 for other electrical faults Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 25: Failure Or Warning Messages Displayed On The Remote Control Panel
UDC Start low DC voltage to the start solenoid was too low Check for short circuits in the start solenoid, check for short circuits in the wiring. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 26: Other Electrical Problems
"soft-start". Inquire at your nearest Mastervolt dealer or directly at the manufacturer, Mastervolt in the Netherlands. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 27: Engine Faults
Engine fails to start. See section 5.2.3 Not configured No serial number was assigned to the generator Contact your supplier. set. This may mean that calibration of the generator fails. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 28: Other Engine Related Problems
Check and repair • Choked air filter. Check the air intake • Lack of air. • Choked exhaust system, exhaust chocked Check the exhaust hose rubber exhaust hose kinked. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... - Page 29 Easy Panel will indicate “IAC High” or “Overload”. • Insufficient intake air. Check intake air paths and filter, clean and • Choked air filter. replace if necessary. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
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Page 30: Warnings
If you cannot correct a problem with the aid of the mal- function table, contact your Mastervolt Service Centre or Mastervolt Amsterdam for an extended service list, tel: INT +31-20-3422100. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 31: Special Procedures Alternator
10,000 ohms scale, or an infinity reading in both directions. The problem can also be in a faulty surge suppressor which is a metal-oxide varistor connected EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 32: Special Procedures Engine
Valve clearance, refer to Maintenance, §4.2.3. Cylinder head screws M10x1,5: 51,9 to 56,8 Nm; 5,3 to 5,8 kgf-m. Rocker arm bracket mounting: M8 x 1,25: 23.5 to 27,4 Nm; 2,4 to 2,8 kgf-m. Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... -
Page 33: Disassembling Instructions
The cooler elements are welded to the alternator housing with silver and cannot be disassembled. EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt... -
Page 34: Spare Parts List
Copper washer connection bolt, M10 x 16 (**) 50201035 Copper washer, M12 x 18 (**) 50202048 Stop solenoid (***) 50201240 Raw water pump complete Mastervolt type K (***) (refer to fig. 17) 50209011 Impeller (50209013) + gasket (50209012) (*) 50201029 Cover type K (**) (50201029) 50209018... - Page 35 SPARE PARTS LIST Figure 18: Waterpump type K EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
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Page 36: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG first service after 50 hours: hour counter: remarks next service (every 150 hours) hour counter: Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN... - Page 37 NOTES NOTES EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
- Page 38 NOTES NOTES Copyright © 2009 Mastervolt / December 2009 / WHISPER 3.5 / EN...
- Page 39 NOTES NOTES EN / WHISPER 3.5 / December 2009 / Copyright © 2009 Mastervolt...
- Page 40 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / F ax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...