Mastervolt WHISPER 30 ULTRA User Manual

Marine diesel generating set - digital diesel control

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Installation manual (32 pages)

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USERS MANUAL U.S.A EDITION

WHISPER 30 ULTRA

- 1800 RPM -

Marine diesel generating set - Digital Diesel Control

120/240V / 60Hz split phase

120/208V / 60Hz three phase

MASTERVOLT

Snijdersbergweg 93,

1105 AN Amsterdam

The Netherlands

Tel.: +31-20-3422100

Fax.: +31-20-6971006

V3 December 2008

www.mastervolt.com

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Page 1 USERS MANUAL U.S.A EDITION WHISPER 30 ULTRA - 1800 RPM - Marine diesel generating set - Digital Diesel Control 120/240V / 60Hz split phase 120/208V / 60Hz three phase MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V3 December 2008 www.mastervolt.com...
Page 2: Table Of Contents
AC wiring diagram Split-Phase 120 – 240Volt / 60Hz with AVR (DOUBLE DELTA) ....... 18 2.5.18 AC wiring diagram Three Phase 3 x 120/208 Volt / 60Hz with AVR (Double STAR)....... 19 Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 3 Adjusting valve clearance and retightening the cylinder head bolts..........36 5.4.3 Measuring exhaust backpressure....................36 5.4.4 Disassembling instructions ......................37 SPARE PARTS................................39 MAINTENANCE LOG ................................42 US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 4: Introduction
Sometimes the seal of the raw water pump starts leaking. life. Mostly this begins with a little drip and slowly gets worse. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 6 Check the settings (voltage, frequency, rpm) when there is account the power factor or cos phi of this load. The any doubt. power should never exceed the nominal power as Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 7: Information
3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery. • Connection protection must done accordance with local standards. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 8: Operation
• Keep a fire extinguisher on hand. 750°F (400°C) an extremely corrosive acid is produced which cannot be removed from the skin. If signs of Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 9: Transport, Lifting And Storage
2.3.4 Accessories included in the standard delivery • Expansion tank, hose and fittings • Template to mount the generator US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 10: Components
Fig. 4: Left View main components Whisper 30 Ultra Filler cap engine oil Filler cap engine coolant Rubber engine mounting Rocker cover Fig. 5 Top View main components Whisper 30 Ultra Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 11 Engine oil pressure switch Starter motor solenoid Starter motor Engine serial number (above starter motor solenoid) Automatic voltage regulator (AVR) Fig. 7: Rear View main components Whisper 30 Ultra. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 12: Generator Control Panel
A further option is to readjust the stability of the regulator. In the event of very irregular (alternating) loads it could be necessary to change this setting with the help of trimmer Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 15: Technical Data
Remote panel (+49ft / 15 m cable), fuel filter, fuel lift pump, user and installation manuals Optional Installation kits, mobile (vehicle) version, non earth return, spare part kits, PTO to drive hydraulic pump US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 16: Electrical Diagram Control Wiring Whisper 30 Ultra
INFORMATION 2.5.15 Electrical diagram control wiring Whisper 30 Ultra Fig. 13 Electrical Diagram control wiring Whisper 30 Ultra Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 17: Overview Of Ac Terminal Modes Whisper 30 Ultra
INFORMATION 2.5.16 Overview of AC terminal modes Whisper 30 Ultra Fig. 14 Terminal modes Whisper 30U US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 18: Ac Wiring Diagram Split-Phase 120 - 240Volt / 60Hz With Avr (Double Delta)
2.5.17 AC wiring diagram Split-Phase 120 – 240Volt / 60Hz with AVR (DOUBLE DELTA) Fig 15. AC wiring diagram Split-Phase with AVR 120 - 240V / 60Hz (Double Delta) Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 19: Ac Wiring Diagram Three Phase 3 X 120/208 Volt / 60Hz With Avr (Double Star)
2.5.18 AC wiring diagram Three Phase 3 x 120/208 Volt / 60Hz with AVR (Double STAR) Fig 16. AC wiring diagram three phase 3 x 120/208 Volt with AVR (Double Star) US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 20: Operation
Switch on battery switch (when installed). Fuel valve: open. Starting: Push the start button to initiate the full automatic starting procedure. You can monitor the procedure on the display. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 21 For instance; a bent piston rod or a cracked cylinder head. In fact water in the cylinder is the main cause for engine damage in pleasure craft. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 23: Maintenance
Retighten the bleed screw when no further air bubbles are expelled. Retighten the cap when Fuel filter ready. Fig. 19 Location fuel filter cartridge US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 24: Replacing Oil Filter
The alternator bracket allows for readjust of the V-belt. Engine oil filter Deflections should be 13 mm (see fig. 22) Engine oil dipstick Fig. 20 Location engine oil filter and dipstick. Fig. 22 Tension V-belt. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 26: Maintenance Schedule
Check inlet air filter 2000 hours This method of preservation will be sufficient for 6 months. Check cooling system 2000 hours Change oil before using the engine again. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 27: Trouble Shooting
Check the engine RPM and adjust (see special procedures). • Faulty RPM. Check by independent excitation if the problem is in the AVR or in the windings and replace if necessary (see special procedures). US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 28 As the alternator is very much under- your nearest Mastervolt dealer or directly at rated the problem will appear by the the manufacturer, Mastervolt in the engine RPM collapsing Netherlands. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 29: Engine Faults
Inspect battery terminals and cables for a good (battery too weak). electrical connection (inspect against corrosion, tattered wires, etc.) • To thick engine lubricating oil. Change oil for a lower viscosity. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 30 Check wire connections to fuel solenoid. Check solenoid function. Replace if necessary • Faint blue smoke - generally the result Engine exhaust smokes Increase load. of light load Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 31 Clean or replace the rings. • Wear out of cylinder. Have the compression measured and have the engine overhauled. Over-temperature • Overload. Take away the overload. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 32: Warnings
If you cannot correct a problem with the aid of the mal- function table, contact your Mastervolt Service Centre or Mastervolt Amsterdam for an extended service list, tel: INT +31-20-3422100. Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 33: Special Procedures Alternator
“0” and “115” for an output voltage between 100 and 140V (factory setting) • to terminals “0” and “230” for an output voltage between 200 and 280V. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 34: Residual Voltage Check / Excitation Procedure (Flashing)
When external excitation does not bring back voltage, the rotating rectifier diodes should be tested and a winding resistant test should be executed. Fig. 26. Location rectifier diode block Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 35: Winding Resistant Values
Fig. 27 Location engine speed adjustment screw. It is very important to identify the correct setting assembly (see fig. 27). The screw is to be locked in position with the lock-nut. US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 36: Adjusting Valve Clearance And Retightening The Cylinder Head Bolts
27 inches (69 cm.) of water (1 PSI - 0,07 bar) Crankshaft pulley Fig. 29. Checking valve clearance (turning) Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 37: Disassembling Instructions
The connections of the alternator are very accessible as well. The sound shield canopy can be disassembled according to exploded view below. Fig. 31 Exploded view soundshield US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 38 Taking the generator set from its mounting, or to replace a mounting can be done according to the drawing below Fig. 32 Exploded view rubber mountings Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 39: Spare Parts
Nozzle injector, 4 pcs (**) 50206045 Thermostat (**) 50206038 Gasket thermostat (**) 50208034 Gasket rocker cover (**) More extensive parts list on the internet: MASTERVOLT.COM (fast moving parts) US / WHISPER 30 ULTRA / December 2008 / Copyright © 2008 Mastervolt...
Page 42: Maintenance Log
MAINTENANCE LOG MAINTENANCE LOG first service after 50 hours: hour counter: remarks next service (every 150 hours) hour counter: Copyright © 2008 Mastervolt / December 2008 / WHISPER 30 ULTRA / US...
Page 44 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...

Mastervolt WHISPER 30 ULTRA User Manual

1 Introduction

2 Information

3 Operation

4 Maintenance

5 Trouble Shooting

6 Spare Parts

Maintenance Log

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Mastervolt WHISPER 30 ULTRA

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