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USERS MANUAL / GEBRUIKERSHANDLEIDING / BETRIEBSANLEITUNG
MANUEL UTILISATEUR / MANUAL DE UTILIZACION / INSTRUZIONI PER L'USO
MASS COMBI
12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60
SINE WAVE INVERTER/CHARGER COMBINATION
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
www.mastervolt.com
WITH GENERATOR / MAINS SUPPORT
ENGLISH:
NEDERLANDS:
DEUTSCH:
FRANÇAIS:
CASTELLANO:
ITALIANO:
Copyright © 2015 Mastervolt, 10000009405/00 - January 2015
PAGE 1
PAGINA 45
SEITE 89
PAGINA 133
PÁGINA 177
PÁGINA 221
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Summary of Contents for Mastervolt MASS COMBI 12/1600-60
- Page 1 WITH GENERATOR / MAINS SUPPORT ENGLISH: PAGE 1 MASTERVOLT NEDERLANDS: PAGINA 45 Snijdersbergweg 93, DEUTSCH: SEITE 89 1105 AN Amsterdam FRANÇAIS: PAGINA 133 The Netherlands CASTELLANO: PÁGINA 177 Tel.: +31-20-3422100 ITALIANO: PÁGINA 221 Fax.: +31-20-6971006 www.mastervolt.com Copyright © 2015 Mastervolt, 10000009405/00 - January 2015...
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Page 2: Table Of Contents
Output overload or short circuit ....................... 16 4.3.3 Overheating ............................. 16 4.3.4 Under and over voltage ........................16 Maintenance ..............................16 Problem solving ..............................16 January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... - Page 3 Miscellaneous ..............................37 Dimensions ............................... 38 Characteristics ..............................40 ORDERING INFORMATION ............................42 EC DECLARATION OF CONFORMITY ........................43 EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015...
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Page 4: General Information
36012200 Mass Combi 12/2200-100 / 230V 36021800 Mass Combi 24/1800-35 / 230V 36022600 Mass Combi 24/2600-60 / 230V For other models see other manuals available on our website: www.mastervolt.com January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 5: Safety Guidelines And Measures
Check the wiring and connections at least once a year. Defects such as loose connections, burned cables etc. must be corrected immediately. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 6: Warning Regarding Life Support Applications
Avoid short circuiting batteries, as this may result in explosion and fire hazard. Installation of the batteries and adjustments of the Mass Combi should only be undertaken by authorised personnel! January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 7: How It Works
The three-step Plus charge system is also safe for all the connected equipment. See also section 9.5 for detailed characteristics of the three step Plus charge system. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 8: Temperature Compensated Charging
The energy saving from your batteries is approximately 10%. For detailed specifications see section 9.1 “DC no load power consumption” Table 1: Mass Combi energy saving modes January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 9: Operation Modes
See figure 6. Here the Power Sharing level is set to a 6 Amps while the AC outputs consume a total of 1 + 3 = 4 Amps. This EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 10: Generator / Mains Support Function (Selectable)
By default the Generator / mains support function is disabled. It can be enabled by means of the DIP-switches (see section 6.2.3) January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 11: Power Support Function (Selectable)
AC, while the SHORT BREAK incoming AC. output is connected to the output of the inverter. Table 2: Overview of the AC operationmodes * see chapter 6 for adjustment of the DIP-switches EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 12: Parallel Operation
The ICC panel provides the same functions as the user cable panel on the Mass Combi. However, with this remote panel you have the convenience to operate the Mass Combi remotely. Figure 10: BATTERIES Parallel operation January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 13: Remote Panel Apc
A well-lit LCD screen also displays direct online data or historical information. A protective back box, easy to install, is included as standard for protecting the electronic components. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 14: Operation
4.2.1 Switching on charger regulation will all function automatically. The Mass Combi can be activated by switching the main switch to the “ON” position. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 15: Switching Off
DC-input and serious over voltage Close the connection compartment again. (>265VAC) on the AC-input or AC-outputs. Connect the Mass Combi to the power sources again. Switch on the Mass Combi. (see section 4.2) EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 16: Output Overload Or Short Circuit
The DC-input of the Mass Combi is also, within limits, protected against over under voltage. specifications in section 9.1. The Mass Combi switches off if the DC-input voltage is out of range. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 17: Installation
Do not locate the Mass Combi in the same compartment as the batteries. Do not install the Mass Combi straight above the batteries because of possible corrosive sulphur fumes EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 18: Dc Wiring
See section 9.1 Specifications for recommended fuses. To enable this automatic connection, see section 6.1.5 The fuse with the fuse-holder is available from your local Mastervolt distributor or Customer Service Representative. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 19: Things You Need
Philips screw driver to open the connection area of the Mass Combi Figure 20: Modular communication cable, 8 pole, cross wired. For communication between two Mass Combi’s (parallel operation) EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 20: Removal Of The Front Panel
AC output Positive battery SHORT BREAK terminal Cable glands Cable glands for for AC wiring main DC wiring Grommets for wiring of remote panels Figure 22: Overview connection compartment January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 21: Mounting Of The Cabinet
Continue with section 5.8.1 for wiring instructions of one Mass Combi in stand-alone operation or section 5.8.2 for wiring instructions of two Mass Combi’s in parallel operation. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... - Page 22 This schematic is to illustrate the general placement of the Mass Combi in a circuit. It is not meant to provide detailed wiring instructions for any particular electrical installation. Figure 24: installation drawing for one Mass Combi (stand-alone operation) January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN...
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Page 23: Wiring Instructions For One Mass Combi (Stand Alone Operation)
Integrate a 25 Amps–T fuse in this wire. The negative pole of this battery must be connected to the negative pole of the service battery. Continue with section 5.8.3 EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... - Page 24 This schematic is to illustrate the general placement of the Mass Combi in a circuit. It is not meant to provide detailed wiring instructions for any particular electrical installation. NOTE: See also section 6.1.1 for DIP-switch settings Figure 25: installation drawing for two Mass Combi’s (parallel operation). See also figure 26 January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN...
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Page 25: Wiring Instructions For Two Mass Combi's (Parallel Operation)
(see chapter 7). See figure 26, reference . Run the modular 8-pole communication cable between Mass Combi “A” and Mass Combi “B”. Connect this cable to the PARALLEL connectors. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 26: Interfacing (Optional)
Continue with chapter 6 for DIP-switch settings See Figure 27. The alarm contact is switched to “Normally Open” in case of an alarm situation, see section 3.6. Maximum switching current: 1 Amp. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 27: Settings
SW1= ON) then its settings SW6 to SW7 of DIP switch A are denied. 6.1.2 Output frequency inverter 230V Models DIP switch A If you want… to set the output frequency to 50 Hz to set the output frequency to 60Hz EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 28: Energy Saving Mode
Neutral wire (N) of the inverter output circuit connected to the Safety Ground (PE / GND) when the Mass Combi is working as an inverter and disconnected when incoming AC-power is applied (charger / transfer mode). January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 29: Dip Switch B
To set the frequency window for the incoming AC power at 35Hz < f < 65Hz CAUTION! Adjustment of the frequency window at a too low level may cause damage to the connected AC-load. Refer to the AC-input specifications of the connected loads. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 30: Combi/Inverter Control
An equalizing charge can be necessary after very deep discharges and/or inadequate charges. This has to be carried out according to the specifications of the manufacturer of the batteries. If you want… DIP switch B To start the equalize mode Off-On-Off pulse January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 31: Start-Up After Installation
To reinstall the Mass Combi, follow the instructions as occur and avoid having flammable materials described in chapter 5. close by. Now the Mass Combi is ready for operation. EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 32: Trouble Shooting
3 = solid yellow DC voltage error. The battery Check the batteries. 8 = solid red voltage is too high or too low. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... - Page 33 If you cannot solve a problem with the aid of this table, contact your local Mastervolt Service Centre. See www.mastervolt.com. Make sure you have the following information present if you have to contact your local Mastervolt Service Center to solve a problem: Article and serial number (See section 1.6)
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Page 34: Software Version
Flashes 0 times Flashes 5 times Flashes 2 times 2 . 0 Software version Software version: 1 . 3 Figure 30: Representation of the software versions of the Mass Combi January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 35: Technical Data
= 25˚C, cos phi = 1) Load power factor range All power factors allowed Protections Over temperature, overload, short circuit, AC on output, high battery, low battery. * Adjustable by means of MasterAdjust software EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 36: Specifications Charger
13.25V / 26.50V Constant voltage charging (Forced float) 13.25V / 26.50V 13.80V / 27.20V 13.25V / 26.50V * Adjustable by means of MasterAdjust software. ** Traction max ABS/BULK time + 120min. January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... -
Page 37: Miscellaneous
Mix of conventional and forced air cooling, by DC fans with variable speed. Fan operation The fan does operate on a temperature and load control related PWM variable speed control. DC maintenance free fan. *** See also section 9.4 EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... -
Page 38: Dimensions
156 [6.1] 300 [11.8] 242 [9.5] Figure 31: Dimensions in mm [inch] of the Mass Combi 12/1600-60 and 24/1800-35 Figure 32: Dimensions in mm of the MasterBus – Combi interface January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... - Page 39 118.5 [4.7] 39 [1.5] 110 [4.3] 128 [5.0] 140 [5.5] Figure 34: Dimensions in mm [inch] of the mounting box of the ICC remote panel and the APC remote panel EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015...
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Page 40: Characteristics
4 hr timer: 8 hr every 336 hr bulk timer = current Figure 36: Charge characteristic of the three-step Plus charging method for the 12V combi (@ 25°C / 77°F) January 2015 / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / EN... - Page 41 Battery Charging is not allowed above +55°C and below –20°C 12 Volt system: –30mV/°C 24 Volt system: –60mV/°C 48 Volt system: –120mV/°C Figure 38: Temperature compensation characteristic (charge voltage versus temperature) EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015...
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Page 42: Ordering Information
** These parts are delivered as option with the delivery of the Mass Combi Mastervolt can offer a wide range of products for your electrical installation, including automatic AC transfer switches, remote control panels and DC distribution kits. See our website www.mastervolt.com for an extensive overview of all our products... -
Page 43: Ec Declaration Of Conformity
EN 61000-6-3: 2007 Emission for residential, commercial and light-industrial environments EN 61000-6-2: 2007 Immunity for industrial environments 2011/65/EU (RoHS directive) Amsterdam, 16 January 2015 H.A. Poppelier Manager New Product Development EN / Mass Combi 12/1600-60; 12/2200-100; 24/1800-35; 24/2600-60 / January 2015... - Page 44 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 Fax : + 31-20-6971006 Email : info@mastervolt.com...
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