Mastervolt WHISPER 30 ULTRA Installation Manual
Mastervolt WHISPER 30 ULTRA Installation Manual

Mastervolt WHISPER 30 ULTRA Installation Manual

Marine diesel generating set - digital diesel control
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INSTALLATION MANUAL U.S.A EDITION
WHISPER 30 ULTRA
- 1800 RPM -
Marine diesel generating set - Digital Diesel Control
120/240V / 60Hz split phase
120/208V / 60Hz three phase
MASTERVOLT
Snijdersbergweg 93,
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Fax.: +31-20-6971006
V2 November 2008
www.mastervolt.com

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Summary of Contents for Mastervolt WHISPER 30 ULTRA

  • Page 1 INSTALLATION MANUAL U.S.A EDITION WHISPER 30 ULTRA - 1800 RPM - Marine diesel generating set - Digital Diesel Control 120/240V / 60Hz split phase 120/208V / 60Hz three phase MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 Fax.: +31-20-6971006 V2 November 2008 www.mastervolt.com...
  • Page 2: Table Of Contents

    AC wiring diagram Three Phase 3 x 120/208 Volt / 60Hz with AVR (Double Star)........... 28 Whisper remote panel ............................29 Whisper 30 ULTRA dimensions and footprint....................30 Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 3: Installation

    Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 4: Ventilation

    Fuel in Ø5/16” (8 mm) Exhaust connection Ø2½”(63mm) Battery positive + AWG 2 (35mm2) Raw water inlet Expansion tank Battery negative – AWG 2 (35mm2) Rubber engine mounting Figure 2 Connections Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 5: Fuel Supply

    1 Fuel return 2 Fuel supply 3 Prefilter / Water separator (optional) 5 Fuel Tank Figure 3 Fuel supply US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 6 Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 7: Cooling

    5 CM (2”) Figure 6. Internal cooling system 4 Waterlock; 1 Water level; 5 Air vent; 2 Water/exhaust separator; 6 Water strainer; 3 Seacock; 7 Seacock. US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 8 On motorboats and on sailing boats the water scoop for a generating set should be fitted with the opening faced backwards to prevent water being forced in during sailing. Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 9 This leads to immediate engine problems and eventually severe damage! DAMAGE CAUSED BY THE INGRESS OF WATER IN THE ENGINE IS NOT COVERED BY GUARANTEE Figure 9 Mastervolt siphon breaker US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 10: Exhaust System

    1 Exhaust water lock; 2 Exhaust outlet muffler; 3 Exhaust line 2½” (Ø 63 mm); 4 Goose neck 5 Through-hull exhaust outlet 2½” (Ø 63 mm); 6 Water level. Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 11 Ø 2” (51 mm) Ø 2½” (63 mm) Figure 12: Only after the exhaust / water separator the exhaust hose may have a length of over 25 ft (7.5 m) US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 12 Figure 13a: Water trap in exhaust system WRONG! Figure 13b: Water will collect in the hanging bend of the exhaust gas hose and will cause back pressure Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 13: Digital Diesel Control System (12 Volt)

    When a longer distance than 100ft / 30m is required, consult the Mastervolt service department for advice. Figure 14: Outlet direction Figure 15 Remote control cable US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 14 Connection for emergency stop / fire alarm switch BROWN YELLOW PINK PURPLE BLUE WHITE RED/BLUE GREY/PINK GREY BLACK SENSE BAT. 2 WARNING RELAY MAX. 150 mA Whisper Remote Panel Figure 16 Remote box terminals Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 15 Settings 50230220 (160Ah) When one want to apply other settings than the factory settings refer to the DDC users manual, especially to the APPENDIX. US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 16: Ac Power System

    See chapter 3 for connection of the AC-terminals. With all applications the installation should be laid out in such a way that there is a reasonable balance of load between the different phases. Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 17 When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground. US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 18: Installation Specifications

    Open the seawater inlet valve and check all water Installation checklist available website: connections. Check if the strainer is installed on or www.mastervolt.com. just above the seawater level. Commissioning form available website: www.mastervolt.com. Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 19: Installation Specifications Whisper 30 Ultra

    Water lock Ø 2½” (63 mm) Water/gas separator Ø 2½” (63 mm) - 2” (51 mm) - 2½” (63 mm) External anti vibration mounts Included, art. nr. 50230588 US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 20: Installation Materials Whisper 30 Ultra

    Straight reducer male/female 3/4-1/2 50220050 Cooling water hose transp.spiral 25x33mm 1.5m 50220054 Cooling water hose transparant spiral 20x28 mm TOTAL 50230222 SYPHON BREAKER KIT 1" (25 MM ) Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 21 Stainless bent 45 degr 63mm 2-1/2" 50221542 Hose clamp heavy duty exhaust hose 63mm 50230153 Straight coupling Delta L 63 mm 50230152 Elbow coupling (45º) Delta L 63 mm US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 22 Hose clamp stainless 10-16 50222020 Copper fuel pipe per meter 50220063 Fuel hose per meter • Spare parts pos. article no description 50230092 Filter for strainer fuel/water separator Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 23 Terminal Cover BLACK 456N9V14 79006005 Batteryswitch ON/OFF with key 250A 6503003508 Cable lug 35mm² / M8 6503003510 Cable lug 35mm² / M10 TOTAL 50230220 BATTERY INSTALLATION KIT 160Ah US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 24 INSTALLATION SPECIFICATIONS Figure 24 Installation materials rubber mounting kit (standard included in the delivery of the Whisper 30 Ultra) Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 25: Diagrams & Drawings

    INSTALLATION SPECIFICATIONS 3 DIAGRAMS & DRAWINGS DC wiring diagram Figure. 25 DC wiring diagram Whisper 30 Ultra US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 26: Overview Of Ac Terminal Modes Whisper 30 Ultra

    INSTALLATION SPECIFICATIONS Overview of AC terminal modes Whisper 30 Ultra Figure 26 Terminal modes Whisper 30U Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 27: Ac Wiring Diagram Split-Phase 120 - 240Volt / 60Hz With Avr (Double Delta)

    AC wiring diagram Split-Phase 120 - 240Volt / 60Hz with AVR (Double Delta) Figure 27: AC wiring diagram Split-Phase with AVR 120 - 240V / 60Hz (Double Delta) US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 28: Ac Wiring Diagram Three Phase 3 X 120/208 Volt / 60Hz With Avr (Double Star)

    AC wiring diagram Three Phase 3 x 120/208 Volt / 60Hz with AVR (Double Star) Figure 28: AC wiring diagram three phase 3 x 120/208 Volt with AVR (Double Star) Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 29: Whisper Remote Panel

    Whisper remote panel Figure 29: Whisper remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 30: Whisper 30 Ultra Dimensions And Footprint

    26.8 inch (68 cm) 23.6 inch (60 cm) • height 31.5 inch (80 cm) 29.5 inch (75 cm) • weight 1280 lbs (580 kg) 1060 lbs (480 kg) Copyright © 2008 Mastervolt / November 2008 / WHISPER 30 ULTRA / US...
  • Page 31 DIAGRAMS & DRAWINGS NOTES US / WHISPER 30 ULTRA / November 2008 / Copyright © 2008 Mastervolt...
  • Page 32 Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands Tel : + 31-20-3422100 / F ax : + 31-20-6971006 www.mastervolt.com / info@mastervolt.com...

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