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Honeywell DCCC6500 Quick Start Manual

Dc charge controller for honeywell wind turbine model wt6500
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DC CHARGE CONTROLLER
for Honeywell Wind Turbine Model WT6500
Quick Start:
DC CHARGE CONTROLLER
Model #DCCC6500
48 VDC
This manual is intended for the use of a licensed contractor. If you are a licensed
and insured contractor who would like to become a WindTronics Authorized
Installer, please download the application from our website www.windtronics.com.

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  Summary of Contents for Honeywell DCCC6500

  • Page 1 DC CHARGE CONTROLLER for Honeywell Wind Turbine Model WT6500 Quick Start: DC CHARGE CONTROLLER Model #DCCC6500 48 VDC This manual is intended for the use of a licensed contractor. If you are a licensed and insured contractor who would like to become a WindTronics Authorized...
  • Page 2: Safety Icons

    Safety Icons The following symbols identify dangers associated with the installation, use or ownership of the Honeywell Wind Turbine. When you see the symbols be aware of the protocol for personal injury or property damage. WARNING indicates a hazard that could result in death, personal injury or property damage.
  • Page 3 621 Sprucewood Avenue Windsor, Ontario N9C 0B3 Canada Tel: 877-946-3898 Manufacturer reserves the right, without notice or liability, to change design and specifications at any time. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 4: Site Survey

    Battery enclosure (1) 30 Amp fuse (refer to page 15) (1) 15 Amp fused disconnect (refer to page 15) (1) Battery switch (refer to page 15) Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 5 – Refer to lift point on page 12 Connect – Refer to pages 14-15 for wiring diagrams Commissioning – Refer to page 16 Status LED’s Operation Legend – Refer to page 17 Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 6 Quick Start LEGEND Turbine Tree Battery Box DCCC DC Charge Controller  Prevailing Wind Compass Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 7: Mounting Options

    PE and certified for WindTronics, Inc. Please refer to the following designs and their included specifications. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 8 Quick Start Pole Mount Figure 1: Pole Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 9 Flat Washer - 1/2”, Medium Split, 18-8 Stainless Steel Fastenal #71021 Flat Washer - 1/2”, Small O.D., 18-8 Stainless Steel Fastenal #70714 Hex Nut - 1/2-13 - 18-8 Stainless Steel Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 10 Quick Start Ballast Mount Figure 3: Ballast Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 11 Quick Start ROOFBOX with Extended QUADPOD Mount Figure 4: ROOFBOX with Extended QUADPOD Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 12 The recommended lift point is shown below in figure 5. Note: To ensure proper operation of the Honeywell Wind Turbine it is critical for it to be vertically level when mounted on either a pole or the QUADPOD Mount (or any other mount designed by the installer).
  • Page 13 It is strongly recommended that a licensed electrician performs all the electrical connections. All electrical systems must be grounded in accordance to your National Electric Code and local standards. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 14 Quick Start Illustration of Turbine System Connections Figure 7: System Connection Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 15 Quick Start Junction Box Figure 8: Electrical Wiring Diagram Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 16 • 15 Amp fused disconnect • DCCC junction box ON/OFF switch Verify turbine LED on DC Charge Controller is green. Figure 9: Battery Configuration Switches Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 17 Charge over temp – Enclosure > 65°C or Heat Sink > 140°C FOUR RED BLINKS • Charge over current – Charge current > 24 Amps GFI LED • Indicates GFI Fault Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 18: Spare Parts

    QUADPOD Mount MQP6500 1 WindTronics QUADPOD Mount - Ballast (for flat roof) MQP6500B 1 WindTronics QUADPOD Mount - Feet (for pitched roof) MQP6500F 4 WindTronics Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11...
  • Page 19 The Honeywell trademark is used under license from Honeywell International Inc. Honeywell International Inc. makes no representation or warranties with respect to this product. WindTronics, Inc. 621 Sprucewood Avenue Windsor, Ontario N9C 0B3 Canada Tel: 877-946-3898 WT6500-QSDCCC-Rev2.0-29Nov11 www.windtronics.com...