Generator And Bracket Torque Sequence - Ford LRG-423 Service Manual

02-30 Engine Service, 2.3L
02-30
2.3L ENGINE SERVICE (Continued)
8. install timing belt tensioner and timing belt
tensioner spring on cylinder head placing one leg
of timing belt tensioner spring under stud on
cylinder head and other leg against pin on timing
belt tensioner and install spring pivot bolt.
9. Install timing belt as outlined in this section.
10. Install outer timing belt cover as outlined in this
section.
11. Install generator mounting bracket with
assembled ignition coil and ignition wire and
brackets. Refer to the following installation
drawing for correct torque sequence. Tighten in
order illustrated.
Generator and Bracket Torque Sequence
A24338-A
I I
Item
Part
Number
Description
1
2
1 3
Tighten to 40-55 Nom
(29-40 Lb-Ft)
Tighten to 40-55 Nom
(29-40 Lb-Ft)
Tighten to 40-55 Nom
(29-40 Lb-Ftl
12. Replace O-ring lubricated with silicone grease on
water pump inlet tube.
13. Install water pump inlet tube into water pump.
Tighten inlet tube-to-generator bracket bolts to
9-12 Nom (84-108 lb-in).
14. Install lower radiator hose.
15. Install generator. Tighten generator-to-bracket
bolts to 40-55 Nom (29-40 lb-ft).
16. Connect upper radiator hose and heater water
hose and tighten hose clamps (8287).
19. Using flex handle, rotate drive belt tensioner,
position drive belt, and rest tensioner pulley on
drive belt.
20. Tighten four fan and pulley-to-water pump bolts
to 17-23 Nom (13-l 7 lb-ft).
21.
NOTE: Spark plug gap is 1.07-I .17mm (0.042-
0.046 inch).
Install spark plugs in proper locations.
22. Position and connect ignition harness. Install
ignition wires.
23. Fill cooling system.
24. Connect battery ground cable.
25. Start engine and check for leaks.
Water Pump
Removal
1. Drain cooling system.
2. Using l/2-inch drive handle, rotate drive belt
tensioner (6B209) and remove drive belt (8620).
3. Remove fan.
4. Remove water pump pulley (8509).
5.
Remove heater water hose to water pump inlet
tube (8290).
6. Remove lower radiator hose from the water pump
inlet tube.
7.
Remove water inlet tube-to-generator bracket
bolts and water pump inlet tube.
17. Install water pump pulley and fan. Tighten bolts
snug.
18. Position drive belt.