Table Of Contents - Yamaha 2003 FJR1300 Service Manual

Table of Contents

Important Manual Information4
How To Use This Manual5
Symbols6
Table Of Contents7
General Information9
Special Tools9
General Specifications10
Engine Specifications11
Chassis Specifications13
Electrical Specifications16
Chassis Tightening Torques18
Cable Routing19
Fjr130019
Fjr1300A31
Periodic Checks And Adjustments50
Periodic Maintenance And Lubrication Chart50
Introduction50
Seats And Fuel Tank52
Fuel Tank52
Installing The Fuel Pump54
Cowlings And Covers55
Electrical System58
Adjusting The Headlight Beams58
Chassis59
Front Wheel And Brake Discs59
Rear Wheel And Brake Disc60
Installing The Bearing61
Front And Rear Brakes62
Rear Brake Master Cylinder62
Right Handlebar65
Handlebars65
Abs Outline66
Yamaha Abs Features66
Abs Layout66
Anti-Lock Brake System (Fjr1300A)66
Abs67
Useful Terms67
Brake Force And Motorcycle Stability68
Wheel Slip And Hydraulic Control69
Abs Operation And Motorcycle Control69
Electronic Abs Features71
Abs Block Diagram71
Abs Component Functions72
Wheel Sensors And Sensor Rotors72
Abs Warning Light72
Hydraulic Unit73
Electronic Control Unit (Ecu)75
Abs Control Operation77
Fail-Safe Relay78
Composition And Operation78
Abs Operation79
Normal Braking (Abs Not Activated)79
Emergency Braking (Abs Activated)80
Pressurized State81
Self-Diagnosis Function82
Instances When The Abs Warning Light Comes On82
Cautions For Operation84
Abs Function84
Abs Components85
Abs Couplers86
Circuit Diagram87
Abs Troubleshooting Outline89
Malfunctions Are Detected89
Malfunctions Are Not Detected89
Deleting The Malfunction Codes89
Abs Self-Diagnosis By The Ecu (Abs)90
Basic Troubleshooting Instructions90
Basic Troubleshooting Process91
Abs Troubleshooting92
Abs Malfunction Check Using The Abs Warning Light92
Detailed Abs Malfunction Check92
Abs Warning Light Remains On92
Abs Malfunction Check Using The Abs Self-Diagnosis (Past Malfunction)93
Abs Malfunction Check Using The Abs Self-Diagnosis (Present Malfunction)94
Determining The Cause And Location Of The Malfunction95
Abs Warning Light And All Other Indicators Do Not Come On95
Abs Warning Light Flashes96
Abs Warning Light Flashes Every 0.5 Second96
Diagnosis By The Malfunction Code97
Malfunction Code 11 (Front Wheel Sensor Signal Is Not Received Correctly.)99
Malfunction Code 12 (Rear Wheel Sensor Signal Is Not Received Correctly.)99
Malfunction Codes 13 (Front Wheel) And 14 (Rear Wheel) (Incorrect Signal Is Detected From Either The Front Or Rear Wheel.)100
Malfunction Codes 15 (Front Wheel Sensor) And 16 (Rear Wheel Sensor) (No Continuity In The Sensor Circuits.)100
Malfunction Code 21 (Hydraulic Unit Solenoid Circuit Is Broken Or Short-Circuited.)100
Malfunction Code 31 (Disconnection Is Detected Between The Fail-Safe Relay And The Hydraulic Unit Solenoid.)101
Malfunction Code 32 (Fail-Safe Relay Malfunction Is Detected.)101
Malfunction Code 33 (Abs Motor Operation Malfunction Is Detected. [Abs Motor Stops And Does Not Rotate.])102
Malfunction Code 34 (Abs Motor Operation Malfunction Is Detected. [Abs Motor Keeps Rotating And Does Not Stop.])102
Malfunction Code 41 (Front Wheel Does Not Recover From The Locking Tendency Even Though The Signal Is Continuously Transmitted From The Ecu (Abs) To R103
Malfunction Code 42 (Rear Wheel Does Not Recover From The Locking Tendency Even Though The Signal Is Continuously Transmitted From The Ecu (Abs) To Re104
Malfunction Code 51 (Front Wheel Does Not Recover From The Locking Tendency Even Though The Signal Is Continuously Transmitted From The Ecu (Abs) To R106
Malfunction Code 52 (Rear Wheel Does Not Recover From The Locking Tendency Even Though The Signal Is Continuously Transmitted From The Ecu (Abs) To Re107
Ecu (Abs) And Fail-Safe Relay108
Maintenance Of The Ecu (Abs)109
Maintenance Of The Abs Fail-Safe Relay109
Removing The Ecu (Abs)109
Checking The Ecu (Abs)109
Checking The Fail-Safe Relay110
Front Wheel Sensor And Sensor Rotor112
Removing The Front Wheel Sensor And Sensor Rotor112
Maintenance Of The Front Wheel Sensor And Sensor Rotor114
Removing The Front Wheel Sensor114
Checking The Front Wheel Sensor And Sensor Rotor114
Installing The Front Wheel Sensor115
Rear Wheel Sensor And Sensor Rotor117
Removing The Rear Wheel Sensor And Sensor Rotor117
Maintenance Of The Rear Wheel Sensor And Sensor Rotor119
Checking The Rear Wheel Sensor And Sensor Rotor119
Installing The Rear Wheel Sensor120
Removing The Hydraulic Unit121
Maintenance Of The Hydraulic Unit123
Checking The Resistance Of The Solenoid Valves And Abs Motor For Continuity124
Checking The Hydraulic Unit125
Installing The Hydraulic Unit126
Recommended Brake Fluid127
Hydraulic Abs128
Bleeding The Brake System (Abs)128
Bleeding The Abs For Fjr1300A129
Bleeding The Abs Brake129
Final Check131
Checking The Brake Fluid Level Of The Brake Master Cylinder Reservoirs131
Checking The Wheel Sensors For Proper Installation131
Hydraulic Unit Operation Test132
Trial Run137
Delete Function Test138
Electrical Components139
Checking The Switches141
Immobilizer System143
Key Codes Registration Method145
Replacement Parts On Troubles145
Code Re-Registering Key Registration145
Standard Key Registration146
Voiding A Standard Key Code147
Self-Diagnosis Error Code Indication148
Immobilizer System Indicator Light Error Code Indication148
Troubleshooting149
The Immobilizer System Fails To Operate149
Checking The Immobilizer System150
Accessory Box System153
The Accessory Box System Fails To Operate154
Accessory Box Relay155
Accessory Box Solenoid155
Wiring155
Troubleshooting With The Abs Warning Light156
Abs Warning Light Flashes Every 0,5 Second156
Abs Warning Light Continues To Come On156
Only The Abs Warning Light Does Not Come On156
All Indicators Do Not Come On156
Fjr1300A Wiring Diagram157
Fjr1300 Wiring Diagram158
Color Code158