MAKING MODERN LIVING POSSIBLE Operating Instructions ® HVAC Drive FC 102, 1.1-90 kW Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
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(due to export control regulations): From software version 3.92 the output frequency of the frequency converter is limited to 590 Hz. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
2.4.5.6 Jumper Terminals 12 and 27 2.4.5.7 Terminal 53 and 54 Switches 2.4.6 Serial Communication 2.5 Safe Stop 2.5.1 Terminal 37 Safe Stop Function 2.5.2 Safe Stop Commissioning Test 3 Start Up and Functional Testing ® MG11AI02 - VLT is a registered Danfoss trademark...
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5.5.1 Quick Menu Structure 5.5.2 Main Menu Structure 5.6 Remote Programming with MCT 10 Set-up Software 6 Application Set-Up Examples 6.1 Introduction 6.2 Application Examples 7 Status Messages 7.1 Status Display ® MG11AI02 - VLT is a registered Danfoss trademark...
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10.3.1 Branch Circuit Protection Fuses 10.3.2 UL and cUL Branch Circuit Protection Fuses 10.3.3 Substitute Fuses for 240 V 10.4 Connection Tightening Torques Index Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
DC bus Intermediate DC-bus circuit some of the procedures described. Reference the handles the DC current instructions supplied with those options for specific requirements. Contact the local Danfoss • DC reactors Filter the intermediate DC supplier or visit the Danfoss website:...
(104 °F) and 50 °C (122 °F) and elevation 1000 m (3300 ft) above sea level must be considered. See the equipment Design Guide for detailed information. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
(see Illustration 2.2 and Illustration 2.3) • Improper mounting can result in over heating and reduced performance • Use the slotted mounting holes on the unit for wall mounting, when provided ® MG11AI02 - VLT is a registered Danfoss trademark...
• Danfoss recommends that all power connections For your safety, comply with the following requirements. be made with a minimum 75° C rated copper wire. •...
Ground the cable in accordance with grounding instructions provided • Torque terminals in accordance with the information provided in 10.4 Connection Tightening Torques Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Illustration 2.8 Motor, Mains and Earth Wiring for A-Frame Sizes Illustration 2.9 Motor, Mains and Earth Wiring for B-, C- and D- Frame Sizes Using Shielded Cable Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Illustration 2.13 Motor Connection for A4/A5 insulation of the motor cable is removed under the clamp. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Ensure that the outer Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Connector 4 is a USB port available for use with C2 Enclosures the frequency converter See Table 2.3 before tightening the covers. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
A53 and A54 select equipment faults or less than optimal operation. mA or V. See 10.1 Power-dependent Specifications for control terminal wiring sizes. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
When connecting a motor to the frequency converter, always use screened motor cable. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
PFH (Probability of Dangerous failure per Stop Category 0 (as defined in EN 60204-1 Hour)=1E-10/h Danfoss has named this functionality Safe Stop. Before integration and use of Safe Stop in an installation, perform SFF (Safe Failure Fraction) >99% a thorough risk analysis to determine whether the Safe...
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(for example, a safety holding brake) 3 /PL “d” (ISO 13849-1) or SIL 2 (EN 62061). to eliminate potential hazards Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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After installation and before first operation, perform a commissioning test of the installation using safe stop. Moreover, perform the test after each modification of the installation. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
1.3 Reapply 24 V DC to terminal 37. The test step is passed if the motor remains in the coasted state, and the mechanical brake (if connected) remains activated. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
These values are needed to program motor nameplate data later. Confirm that the supply voltage matches voltage of frequency converter and motor. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Check that the unit is mounted solidly or that shock mounts are used, as necessary • Check for an unusual amount of vibration Table 3.1 Start Up Check List Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Enter data in of basic parameters. See 5.4 International/North accordance with the following procedure. Parameter Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
5-12 Terminal 27 Digital Input at factory default. Otherwise select No Operation. For Programming motor data. frequency converters with an optional Danfoss After selecting PM motor in 1-10 Motor Construction, the bypass, no jumper wire is required. PM motor-related parameters in parameter groups 1-2*, 1-3* and 1-4* are active.
If warnings or alarms occur, see 8 Warnings and Alarms • Run this procedure on a cold motor for best results Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Enable overvoltage control in 2-17 Over-voltage Control. See 4.1.1 Local Control Panel for resetting the frequency converter after a trip. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Also included are the status indicator lights. Operational mode keys and reset. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Mode or manually. • Initialisation using 14-22 Operation Mode does not change frequency converter data such as operating hours, serial communication selections, Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
6-10 Terminal 53 Low Voltage. Set minimum external voltage reference on Terminal 53 at 0 V. (This sets the minimum input signal at 0 V.) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
(Default setting can change based on the selection in 0-03 Regional Settings.) The following example shows accessing Terminal 18 to see the default setting. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
• Details for common application set ups are provided in 6 Application Set-Up Examples. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
HVAC Drive Operating Instructions 5.6 Remote Programming with MCT 10 Set- up Software Danfoss has a software program available for developing, storing, and transferring frequency converter programming. The MCT 10 Set-up Software allows the user to connect a PC to the frequency converter and perform live programming rather than using the LCP.
A OUT -10 - +10V Table 6.1 AMA with T27 Connected U - I Table 6.3 Analog Speed Reference (Voltage) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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A OUT Latched Start (18) Stop Inverse (27) Illustration 6.2 Latched Start/Stop Inverse Table 6.5 Start/Stop Command with Safe Stop Option Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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A IN +10 V A OUT A IN A IN A OUT Table 6.8 External Alarm Reset Table 6.10 Speed Up/Down Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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A OUT RS-485 Table 6.11 RS-485 Network Connection CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
(parameter group 5-1* Digital Inputs). The corresponding terminal is not connected. • Coast activated by serial communication Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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• Protection mode can be restricted in the motor remains stopped. 14-26 Trip Delay at Inverter Fault Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Once the cause of the alarm is cleared, the frequency converter can be reset manually by pressing [Reset] or remotely by control terminals or serial communication. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
4-58 Missing Motor Phase Function Inrush fault Fieldbus communication fault Out of frequency range Mains failure Phase Imbalance Internal fault Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Clock Fault 0-7* Fire M was Active Fire M Limits Exceeded Missing Motor Locked Rotor Brake IGBT Heatsink temp Heatsink sensor Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Check the supply voltage and supply currents to the The fault is that the frequency converter has run with frequency converter. more than 100% overload for too long. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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50. Check 1-93 Thermistor Source 15-41 Power Section selects terminal 18 or 19. 15-42 Voltage 15-43 Software Version Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Remove power from the frequency converter and check Cycle power to the frequency converter and motor phase U. check that the fan operates briefly at start-up. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Check for loose or missing wiring For X30/7, check the load connected to X30/7 or remove It may be necessary to contact your Danfoss supplier or the short-circuit connection. Check 5-33 Term X30/7 Digi service department. Note the code number for further Out (MCB 101).
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The frequency converter is too cold to operate. This ALARM 50, AMA calibration failed warning is based on the temperature sensor in the IGBT Contact your Danfoss supplier or Danfoss Service module. Department. Increase the ambient temperature of the unit. Also, a...
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With a frequency converter operating multi-motors, an under-load condition was detected. This could indicate a missing motor. Inspect the system for proper operation. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
10 V supply for terminals 50 to Display dark/No function ® Use only LCP 101 (P/N 130B1124) Wrong LCP (LCP from VLT 2800 or LCP 102 (P/N 130B1107) or 5000/6000/8000/ FCD or FCM) ▲ ▼ Wrong contrast setting Press [Status] + [...
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U to V, V to W, W to U. output terminal, it is a problem with the unit. Contact the supplier. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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9.7/13.5 14.2 14.2 Efficiency 0.96 0.97 0.97 0.97 0.97 0.97 0.97 Table 10.4 Mains Supply 3 x 380-480 V AC Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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P30K Typical Shaft Output [kW] 18.5 Typical Shaft Output [HP] at 460 V IP20/Chassis (B3+4 and C3+4 may be converted to IP21 using a conversion kit (Please contact Danfoss) IP21/NEMA 1 IP55/Type 12 IP66/NEMA 4X Output current Continuous (3 x 380-439 V) [A] 37.5...
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P75K P90K Typical Shaft Output [kW] Typical Shaft Output [HP] at 460 V IP20/Chassis (B3+4 and C3+4 may be converted to IP21 using a conversion kit (Please contact Danfoss) IP21/NEMA 1 IP55/Type 12 IP66/NEMA 4X Output current Continuous (3 x 380-439 V) [A] Intermittent (3 x 380-439 V) [A] 80.3...
Weight, enclosure IP20 [kg] 0.96 0.96 0.96 0.96 0.96 0.96 0.96 Efficiency Table 10.9 Mains Supply 3 x 525-690 V AC Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Weight IP20 [kg] Efficiency 0.98 0.98 0.98 0.98 0.98 0.98 Table 10.10 Mains Supply 3 x 525-690 V AC IP20-Chassis/IP21-IP55/NEMA 1-NEMA 12 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Although measurements are made with state of the art equipment, ± 5%). some measurement inaccuracy must be allowed for ( Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
0.5 mm /20 AWG Minimum cross section to control terminals 0.25 mm /24AWG For power cables, see electrical data tables. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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Max. error 0.5% of full scale Bandwidth 20 Hz/100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV). Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
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≤± 0.1 ms Repeat accuracy of Precise start/stop (terminals 18, 19) ≤ 2 ms System response time (terminals 18, 19, 27, 29, 32, 33) Speed control range (open loop) 1:100 of synchronous speed ® MG11AI02 - VLT is a registered Danfoss trademark...
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As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the frequency converter. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...
Table 10.19 Tightening of Terminals For different cable dimensions x/y, where x ≤ 95 mm and y ≥ 95 mm Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG11AI02 - VLT is a registered Danfoss trademark...