Control Cable Connections; Connection Between Power Source And Ethernet Networks; Product Specific Installation Instructions - Lincoln Electric POWER WAVE S500 Service Manual

A-14

CONTROL CABLE CONNECTIONS

GENERAL GUIDELINES
Genuine Lincoln control cables should be used at all
times (except where noted otherwise). Lincoln cables
are specifically designed for the communication and
power needs of the Power Wave
tems. Most are designed to be connected end to end
for ease of extension. Generally, it is recommended
that the total length not exceed 100ft. (30.5m). The use
of non-standard cables, especially in lengths greater
than 25 feet, can lead to communication problems
(system shutdowns), poor motor acceleration (poor arc
starting) and low wire driving force (wire feeding prob-
lems). Always use the shortest length of control cable
possible and DO NOT coil excess cable.
Regarding cable placement, best results will be
obtained when control cables are routed separate from
the weld cables. This minimizes the possibility of inter-
ference between the high currents flowing through the
weld cables and the low level signals in the control
cables. These recommendations apply to all communi-
cation cables including ArcLink
tions.
PRODUCT SPECIFIC INSTALLATION
INSTRUCTIONS
Connection Between Power Source and ArcLink
Compatible Wirefeeders (K1543, K2683 – ArcLink
Control Cable).
The 5-pin ArcLink control cable connects the power
source to the wire feeder. The control cable consists of
two power leads, one twisted pair for digital communi-
cation and one lead for voltage sensing. The 5-pin
ArcLink connection on the Power Wave
ed on the rear panel (See Case Back Controls in the
Operation section). The control cable is keyed and
polarized to prevent improper connection. Best results
will be obtained when control cables are routed sepa-
rate from the weld cables, especially in long distance
applications. The recommended combined length of
the ArcLink control cable network should not exceed
200ft. (61.0m).
INSTALLATION
® / Power Feed™ sys-
and Ethernet connec-
®
®
® S500 is locat-
POWER WAVE
CONNECTION BETWEEN POWER
SOURCE AND ETHERNET NETWORKS
The Power Wave S500 is equipped with an IP67 rated
®
ODVA compliant RJ-45 Ethernet connector, which is
located on the rear panel. All external Ethernet equip-
ment (cables, switches, etc.), as defined by the con-
nection diagrams, must be supplied by the customer. It
is critical that all Ethernet cables external to either a
conduit or an enclosure are solid conductor, shielded
cat 5e cable, with a drain. The drain should be ground-
ed at the source of transmission. For best results, route
Ethernet cables away from weld cables, wire drive con-
trol cables or any other current carrying device that can
create a fluctuating magnetic field. For additional
guidelines refer to ISO/IEC 11801. Failure to follow
these recommendations can result in an Ethernet con-
nection failure during welding.
® S500
A-14