Lincoln Electric BURNY KALIBURN Spirit II 150 Manuals

Manuals and User Guides for Lincoln Electric BURNY KALIBURN Spirit II 150. We have 1 Lincoln Electric BURNY KALIBURN Spirit II 150 manual available for free PDF download: User Manual

Lincoln Electric BURNY KALIBURN Spirit II 150 User Manual

Lincoln Electric BURNY KALIBURN Spirit II 150 User Manual (136 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 9.33 MB

Table of Contents

Table of Contents
3
Section 1: Safety
7
General Precautions
7
Ultraviolet Radiation Protection
7
Noise Protection
7
Toxic Fume Prevention
8
Electric Shock Prevention
8
Fire Prevention
9
Explosion Prevention
9
Health Support Equipment
10
Safety Standards Booklet Index
11
Section 2: Specifications
13
System Description
13
System Components
14
Power Supply Specifications
15
Torch Coolant Specifications
16
Manual Gas Console (MGC) Specifications
17
Gas Supply Requirements
18
Impulse Start Console (ISC) Specifications
19
Torch and 2-Gang Manifold Specifications
20
5-Gang Manifold Specifications
21
Airborne Noise Emissions
22
Section 3: Installation
23
Initial Inspection
23
Component Placement
23
System Interconnection
24
Power Supply Primary Power Connections
27
Power Supply Output Connections
29
ISC Control Cable and ISC Ground Connections
31
Cooling System Connections
31
Torch Leads to Impulse Start Console Connections
33
Torch Leads to Torch Base Connections
35
Torch Gas Connections
36
Gas Supply Connections
39
CAN Communication Connections
40
CNC Machine Interface Connections
41
Filling the Cooling System
42
Section 4: Operation
43
Operating the Manual Gas Console (MGC)
43
Setting up to Cut
44
Setting up to Mark (Overrides Cut)
45
Verifying Input Gas Pressures
45
Making a Cut or Mark
46
Piercing Thick Materials
47
Moving Pierces and Edge Starts
47
Cut Quality
48
Checking Errors
49
Checking the Version and Serial Number
49
Changing the Language
50
Adjusting the Screen Contrast
50
Installing / Removing the Torch Head
51
Installing / Replacing Consumables
52
Maximizing Consumable Life
53
Inspecting for Damage
54
Selecting Consumables
55
Section 6: Maintenance and Troubleshooting
87
Routine Maintenance
87
Replacing the Torch Coolant and Filter
90
Microprocessor (DSP) Status Indicators
91
Microprocessor (DSP) Sequence of Operation
92
Error Codes
93
General Troubleshooting
95
Chopper Test Procedure
97
Power Supply (BK300211 - BK300219)
101
Manual Gas Console (BK300600)
105
Impulse Start Console (BK300500)
107
Torch and Manifold Assemblies
108
Shielded Torch Leads
109
CAN Communication Cable and Termination Plug
109
Manifold Control Cables
109
Gas Hose Package with MGC
110
Coolant and Power Leads
111
Work Ground Lead
111
Oxygen Supply Gas Hose (Optional)
112
Nitrogen Supply Gas Hose (Optional)
112
Air Supply Gas Hose (Optional)
112
H17 Supply Gas Hose (Optional)
112
CII" Cable (for Optional External Inova)
113
FII" Cable (for Optional Internal Inova)
114
JII" Cable (for Optional Internal Inova)
115
PCB Assemblies - Component Reference Locations
116
Section 8: Internal Inova Console Option
127
Overview
127
Plug Identification
127
Unique Interconnect Cables
127
Grounding
128
Parts List
129
Appendix A: Electromagnetic Compatibility (EMC)
133
Background
133
Installation and Use
133
Assessment of Area
134
Methods of Reducing Emissions
134

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