Lincoln Electric POWER WAVE S500 Manuals

Manuals and User Guides for Lincoln Electric POWER WAVE S500. We have 5 Lincoln Electric POWER WAVE S500 manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric POWER WAVE S500 Service Manual (163 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 13.65 MB

Service Manual
1
Electric and Magnetic Fields May be Dangerous
2
Safety
2
For Engine Powered Equipment
2
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Arc Rays Can Burn
3
Fumes and Gases Can be Dangerous
3
Welding and Cutting Sparks Can Cause Fire or Explosion
4
Cylinder May Explode if Damaged
4
For Electrically Powered Equipment
4
Assessment of Area
6
Installation and Use
6
Electromagnetic Compatibility (EMC)
6
Methods of Reducing Emissions
7
Safety
7
- Table of Contents
  8
- Technical Specifications-Power Wave S500
  10
Installation
10
- Welding Process
  11
- Physical Dimensions
  11
- Machine Grounding
  12
- Installation
  12
- Lifting
  12
- Select Suitable Location
  12
- Input Fuse and Supply Wire Considerations
  13
- Input Voltage Selection
  13
- Power Wave S500
  13
- Input Connection
  13
- Connection Diagrams
  14
- Gtaw (TIG) Welding
  14
- TIG with S-Series User Interface
  14
- Stick with S-Series User Interface
  15
- Smaw (Stick) Welding
  15
- Gmaw (Mig) Welding
  16
- Mig Process
  16
- Recommended Work Cable Sizes for ARC Welding
  17
- General Guidelines
  17
- Output Cable Guidelines
  17
- Cable Inductance and Its Effects on Welding
  18
- Remote Sense Lead Specifications
  18
- Voltage Sensing Overview
  18
- Negative Electrode Polarity
  19
- Work Voltage Sensing
  19
- Electrode Voltage Sensing
  19
- General Guidelines for Voltage Sense Leads
  19
- Voltage Sensing Considerations for Multiple ARC Systems
  20
- If Sense Leads Are Not Used
  20
- If Sense Leads Are Used
  20
- Control Cable Connections
  22
- Connection between Power Source and Ethernet Networks
  22
- Product Specific Installation Instructions
  22
- Operation Section
  23
- Graphic Symbols that Appear on this Machine or in this Manual
  24
- Power-Up Sequence
  24
- Safety Precautions
  24
- Duty Cycle
  24
- Product Description
  25
- Product Summary
  25
- Recommended Processes and Equipment
  25
- Equipment Limitations
  25
Operation
25
- Design Features
  26
- Loaded with Standard Features
  26
- Case Front Controls
  26
- Case Back Controls
  27
- Basic Welding Controls
  28
- Common Welding Procedures
  28
- Definition of Welding Modes
  28
- Constant Voltage Welding Synergic CV
  29
- Non Synergic CV
  29
- All CV Modes
  29
- Pulse Welding
  29
- Accessories Section
  31
- Kits, Options and Accessories
  32
- General Options
  32
- Factory Installed Options
  32
- Field Installed Options
  32
- Stick Options
  33
- Maintenance Section
  35
- Routine Maintenance
  36
- Periodic Maintenance
  36
- Calibration Specification
  36
- Major Components Locations
  37
- Theory of Operation Section
  39
- General Description
  40
Theory of Operation
40
Troubleshooting and Repair
52

Lincoln Electric POWER WAVE S500 Operator's Manual (60 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 7.76 MB

Safety Precautions
2
California Proposition 65 Warnings
3
Electric Shock Can Kill
4
Table of Contents
6
Installation

7
- Technical Specifications
  7
- Physical Dimensions
  8
- Safety Precautions
  9
  - Stacking
    9
  - Tilting
    9
  - Input and Ground Connections
    9
  - Machine Grounding
    9
  - High Frequency Protection
    9
- Input Connection
  10
- Control Cable Connections
  19
Operation

20
- Safety Precautions
  20
  - Power-Up Sequence
    20
  - Duty Cycle
    20
  - Graphic Symbols
    20
- Product Description
  21
- Recommended Processes and Equipment
  21
- Equipment Limitations
  21
- Design Features
  22
- Case Front Controls
  22
- Case Back Controls
  23
- Common Welding Procedures
  24
Accessories

27
- Kits, Options / Accessories
  27
- Field Installed Options
  27
Maintenance

29
- Safety Precautions
  29
- Routine Maintenance
  29
- Periodic Maintenance
  29
- Calibration Specification
  29
Troubleshooting

30
- How to Use Troubleshooting Guide
  30
  - Error Codes
    32
  - Troubleshooting
    34

Lincoln Electric POWER WAVE S500 Operator's Manual (52 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 10.65 MB

Power Wave
1
Electric Shock Can Kill
4
Assessment of Area
7
Welding Cables
7
Table of Contents
8
Installation

13
- Select Suitable Location
  13
- Lifting
  13
- Stacking
  13
- Tilting
  13
- Input and Ground Connections
  13
- Machine Grounding
  13
- High Frequency Protection
  13
- Input Connection
  14
- Input Fuse and Supply Wire Considerations
  14
- Input Voltage Selection
  14
- Connection Diagrams
  16
- Recommended Work Cable Sizes for Arc Welding
  19
- Cable Inductance and Its Effects on Welding
  20
- Remote Sense Lead Specifications
  20
- Voltage Sensing Considerations for Multiple Arc Systems
  22
- Control Cable Connections
  24
Operation

25
- Power-Up Sequence
  25
- Duty Cycle
  25
- Graphic Symbols that Appear on this Machine or in this Manual
  25
- Product Description
  26
- Recommended Processes and Equipment
  26
- Process Limitations
  26
- Equipment Limitations
  26
- S500 Case Front Controls
  28
- S500 Case Back Controls
  28
- S500 Ce & CCC Case Front Controls
  28
- S500 Ce & CCC Case Back Controls
  28
- Common Welding Procedures
  29
Kits, Options and Accessories

32
- Factory Installed
  32
- Field Installed Options
  32
- Stick Options
  32
- Tig Options
  32
- Compatible Lincoln Equipment
  32
Maintenance

33
- Routine Maintenance
  33
- Periodic Maintenance
  33
- Calibration Specification
  33
Troubleshooting

34

Lincoln Electric POWER WAVE S500 Operator's Manual (44 pages)

Brand: Lincoln Electric | Category: Welding System | Size: 10.91 MB

Table of Contents
6
Installation
9
Safety Precautions
9
Stacking
9
Tilting
9
Input and Ground Connections
9
Machine Grounding
9
High Frequency Protection
9
Input Connection
10
Input Fuse and Supply Wire
10
Input Voltage Selection
10
Connection Diagram
11
Recommended Work Cable Sizes
14
Cable Inductance and Its Effects on Welding
15
Remote Sense Lead Specifications
15
Voltage Sensing Considerations for Multiple Arc Systems
17
Control Cable Connections
19
Operation
20
Safety Precautions
20
Power-Up Sequence
20
Duty Cycle
20
Graphic Symbols
20
Product Description
21
Recommended Processes and Equipment
21
Equipment Limitations
21
Design Features
22
Case Front Controls
22
Case Back Controls
23
Accessories
27
Kits, Options / Accessories
27
Field Installed Options
27
Maintenance
29
Safety Precautions
29
Routine Maintenance
29
Periodic Maintenance
29
Calibration Specification
29
Troubleshooting
31
How to Use Troubleshooting Guide
31

Lincoln Electric POWER WAVE S500 Operator's Manual (34 pages)

ADVANCED MODULE & ADVANCED MODULE ALUMINUM

Brand: Lincoln Electric | Category: Welding System | Size: 8.26 MB

The Lincoln Electric Company
2
Ec Declaration of Conformity
2
Table of Contents
3
Technical Specifications
4
Electromagnetic Compatibility (EMC)
5
Safety
6
Installation and Operator Instructions
7
- Duty Cycle
  8
- Control Cable Connections
  8
- Control Cable
  9
- Electrode and Work Connections
  10
- Common Welding Procedures
  29
- Product Description
  29
- Process Limitations
  29
- Equipment Limitations
  29
- Calibration Specification
  31
Spare Parts
32
Authorized Service Shops Location
32
Electrical Schematic
33
Suggested Accessories
34

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