Lincoln Electric Power Wave S350 Operator's Manual
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Lincoln Electric Power Wave S350 Operator's Manual

Advanced module & advanced module aluminum
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IM2056
08/2017
REV01
®
POWER WAVE
ADVANCED MODULE
& ADVANCED MODULE ALUMINUM
OPERATOR'S MANUAL
ENGLISH
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA
www.lincolnelectric.eu

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Summary of Contents for Lincoln Electric Power Wave S350

  • Page 1 IM2056 08/2017 REV01 ® POWER WAVE ADVANCED MODULE & ADVANCED MODULE ALUMINUM OPERATOR’S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA www.lincolnelectric.eu...

  • Page 2: The Lincoln Electric Company

    THE LINCOLN ELECTRIC COMPANY EC DECLARATION OF CONFORMITY Manufacturer and technical documentation holder: The Lincoln Electric Company 22801 St. Clair Ave. Cleveland Ohio 44117-1199 USA EC Company: Lincoln Electric Europe S.L. c/o Balmes, 89 - 8 08008 Barcelona SPAIN ®...

  • Page 3: Table Of Contents

    12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products.  Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer.  For future reference record in the table below your equipment identification information. Model Name, Code &...

  • Page 4: Technical Specifications

    Technical Specifications ® POWER WAVE ADVANCED MODULE (K2912-1) & ADVANCED MODULE ALUMINUM (K4192-1*) INPUT VOLTAGE AND CURRENT Voltage Input Amperes Notes 40Vdc *OUTPUT CURRENT CAPACITY Duty Cycle Amperes Notes 100% 600A Peak (Max.) * Defines capability of the output switch. the actual output current is supplied by host power source. PHYSICAL DIMENSIONS Height Width...

  • Page 5: Electromagnetic Compatibility (Emc)

    Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances.

  • Page 6: Safety

    Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation.

  • Page 7: Installation And Operator Instructions

    CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or transport gas cylinders with the protection cap removed.

  • Page 8: Duty Cycle

    Machine Grounding and High Keep cover and all screws securely in place. Frequency Interference Protection Electrical conductors within 15.2m of the welder The host power source must be earth grounded! See should be enclosed in grounded rigid metallic your local and national electrical codes for proper conduit or equivalent shielding, wherever possible.

  • Page 9: Control Cable

    Some earlier vintage S350 power sources may not include a 6 pin Differential I/O receptacle. If the receptacle is not present on the host power source, contact the Lincoln Electric Service Department to obtain an S350/STT Retrofit Kit (S28481). Connection between Power Source and ®...

  • Page 10: Electrode And Work Connections

    Electrode and Work Connections Connect the positive and negative input connections and electrode and work output cables per the connection diagrams included in this document. Size and route the cables per Table 1.  Wire feeders should always be connected to the GMAW elec- trode stud.
  • Page 11 Figure #4 General Guidelines Remote Sense Lead Connections Select the appropriate size cables per the “Output Cable Guidelines” (See Table 1). Excessive voltage drops Voltage Sensing Overview caused by undersized welding cables and poor Certain welding process requires the use of remote connections often result in unsatisfactory welding voltage sense leads to more accurately monitor the performance.
  • Page 12 CONNECT ALL SENSE LEADS AT THE END OF THE WELD DIRECTION OF TRAVEL CONNECT ALL WORK LEADS AT THE BEGINNING OF THE WELD Figure #5 For circumferential applications, connect all work leads on one side of the weld joint, and all of the work voltage sense leads on the opposite side, such that they are out of the current path.
  • Page 13  Both Sense leads are out of the current paths.  Both Sense leads detect arc voltage accurately.  No voltage drop between Arc and Sense leads.  Best start, best arcs, most reliable results.  For circumferential applications, connect all work leads on one side of the weld joint, and all of the work voltage sense leads on the opposite side, such that they are out of the current path.
  • Page 14 ® Power Wave S350 CE or S500 CE GMAW Connection Diagrams Figure #6. English English...
  • Page 15 ® Power Wave S350 CE or S500 Cool Arc 55S Cooled Push-Pull Gun GMAW Connection Diagrams Figure #7. English English...
  • Page 16 ® Power Wave S350 CE or S500 with User Interface Kit GTAW Connection Diagrams Figure #8. English English...
  • Page 17 ® Power Wave S350 CE or S500 GTAW Connection Diagrams Figure #9. English English...
  • Page 18 ® Power Wave S350 CE or S500 with Cool Arc 55S and Water Cooled Torch GTAW Connection Diagrams Figure #10. English English...
  • Page 19 ® Power Wave S350 CE or S500 Robotic Connection Diagrams Figure #11. English English...
  • Page 20 ® Power Wave S350 CE or S500 with User Interface Kit SMAW Connection Diagrams Figure #12. English English...
  • Page 21 ® Power Wave S350 CE or S500 CE GMAW Connection Diagrams Figure #13. English English...
  • Page 22 ® Power Wave S350 CE or S500 CE with Cool Arc 50 Water Cooled Push-Pull Gun GMAW Connection Diagrams Figure #14. English English...
  • Page 23 ® Power Wave S500 (only) with User Interface GTAW Connection Diagrams Figure #15. English English...
  • Page 24 ® Power Wave S350 CE or S500 CE GTAW Connection Diagrams Figure #16. English English...
  • Page 25 ® Power Wave S500 CE (only) with User Interface Kit Cool Arc 50 and Water Cooled Torch GMAW Connection Diagrams Figure #17. English English...
  • Page 26 ® Power Wave S350 CE or S500 CE with Autodrive 19 Robotic Connection Diagrams Figure #18. English English...
  • Page 27 ® Power Wave S500 CE (only) with User Interface Kit SMAW Connection Diagrams Figure #19. English English...
  • Page 28 ® Power Wave S350 CE or S500 CE SMAW Connection Diagrams Figure #20. English English...

  • Page 29: Common Welding Procedures

    If the AC or STT modes are not available, visit www.powerwavesoftware.com or contact the local Lincoln Electric sales rapresentative. Certain welding processes require a reversed output polarity. The Advanced Module will recognize the specific weld modes and automatically reconfigure the output polarity.
  • Page 30 Note: The 67 pin in 4 pin connecter, located on recommended to contact the nearest technical service power source case front is disconnected internally center or Lincoln Electric. Maintenance or repairs on the S350 CE. performed by unauthorized service centers or personnel Work: Connects to workpiece, regardless of will null and void the manufacturer’s warranty.

  • Page 31: Calibration Specification

    “Electrode” and time. Lincoln Electric is not in a position to warrant or “Work studs of the Advanced Module, not the output guarantee such advice, and assumes no liability, with studs of the power source.

  • Page 32: Spare Parts

    WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility.

  • Page 33: Electrical Schematic

    Electrical Schematic WIRING DIAGRAM – NOTE: this diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels. If the diagram is ellegible, write to the Service Department for a raplacement.

  • Page 34: Suggested Accessories

    Suggested Accessories Basic Package (STANDARD) Item number Description ® K2912-1 Power Wave Advanced Module CE ® K2823-2 Power Wave S350 CE ® K3328-X Power Feed K1543-xx ArcLink® Cable (5 pin) – connects wire feeder to power source. K3086-1 Cool Arc 55 K2212-2 Python –...

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