Electrical Diagrams; Wiring Diagram-(G7188) - Lincoln Electric POWER WAVE S500 Service Manual

G-2
WIRING DIAGRAM - (G7188)
TB
U
L3
L3
TO V
L2 L2
SU PPLY
W
L1
L1
33A
33
CB1
10A
32
34 32A
GND5
115V
REC EPTACLE
(Neutral Bonded)
ETHERNET
CONNECTOR
RJ 45
ETHERNET
TYPE
CABLE
CB2 65A
10A 65
R / Y
FAN
B
N / U
R / Y
FAN
B
N / U
GAS
SOLENOID
(OPTIONAL)
S3 ARCLINK
RECEPTACLE
53A
ARCLINK - A
53B
54A
ARCLINK + B
54B
ELECTRODE 67A
C
SENSE
67B
52A
+40VDC D
52B
51A
0 V DC E
51B
L4
.0047uF
L3
A
B
DIFF_1 HIGH C
G
DIFF_1 LOW D B/G
DIFF_2 HIGH E R
DIFF_2 LOW F B/R
S5
SYNC/TANDEM
CONNECTOR
1
+24 VDC INPUT 2 894
DEVICENET
+24 VDC COMMON 3 893
CONNECTOR
DNET CAN_H 4 892
(OPTIONAL)
DNET CAN_L 5 891
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

ELECTRICAL DIAGRAMS

B5 317
414 7
115 VAC
413 2
J61 B6 318
INVE RTER PCB
412
6
411 1 (ASSEMBLY G6571)
OPTIONAL
DEVICENET
DIGITAL CONTROL BOARD
J15
G6682
J56
901A
1 353B
/
3 351B
J53 901C
2 359B
4 353
8 351
2 359
1 353A
J55
5 351A
6 359A
HEAT
1 353C
SINK
3 351C
351A 10
2 359C
66 9
351 8
359A 7
359 6
353A 5
65 4
553A
353 3
553
350 2
554 355 1
554A
B20
B2 B56
POWER BOARD
G7150
B23
51A 1 51A
52A 2 52A
67A 3 67
54A 4 54A
L6
53A
5 53A CHOKES
51B 6 51C T12218-37
L5
52B 7 52C
67B 8 67C
318 8
54B 9 54C
7
53B 10 53C
6
J55 317 5
J36
4
3
2
1
357
G 1
B/G 2 354
R 3 352
349
B/R 4
J50
L7
GROUND BOND CIRCUIT
G
S4
BASE
TO EARTH GROUND PER THE
GND1 VERTICAL PANEL
NATIONAL ELECTRIC CODE
GND2 CASEBACK
GND3 CASEFRONT
POWER WAVE S500
65A 1
2
3
66
4
DC BUS
1 BOARD
2 L15732
3
4
5
J3
6
7
8
9
10
67C
901C / 901
206A
B1
200
901A
OHM
CHOPPERCONTROL /
100 W
BOARD G6786 901
8 348
207
7 347
6 346
5 345
344
4
3 343
2 342
B2
1 341
B13
B2
INPUT
CHOKES
L16139
1 216
217
2
3 215
4 218
OUTPUT 16
316A
CHOKE 15
B8
L13270-4
314A 14
B7
A 13
BL1
12
336A
A2
337A 11
B6 BL2
331A 10
B18 A3
BL3 328A 9
J23A
315A 8
A4
B28
BL4
7
B17
A5 313A 6
BL5
5
A6
332A 4
BL6
5.0 MF
333A 3 PFC CONTROL BOARD
CAP.
CHOPPER BOARD
335A 2
G7245
1
B4
B5 .01 MF
CASE BACK 6
402
5
.01 MF J22
PRESENT ON MACHINES
4
BUILT AFTER 4/19/2013
B29
403 3
B3
356 2
B4 358 1
362
10
B5
4A 9
8
J1
4
7
B2 5A
3
6 366 J20
2
54
5 367
B1 6A
53 1
4
3 369
INPUT BOARD 2
M22489-2 1
GENERAL I NFORMATION
ELECTRI CAL SY MBOLS PER E1537.
LEAD COLOR CODING
B - BLACK
R - RED
N- BROWN
V - VIOLET
G - GREEN
N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)
ALIGNS WITH WHITE LEAD OF LED SOCKET.
J46
51A
1
2
H A
3
G B
4 52
J47 J
51 1
5 M K
2 3
6 L
F C 4
7
E D
8 52A
S18657 (INSERTION END)
S1 S2
67E 67E 1
S2
67D
2
VOLTAGE
SENSE
21 3
RECEPTACLE
4
OPTIONAL
KIT
K3001 USER
INTERFACE PCB
CURRENT (ASSEMBLY G6554)
TRANSDUCERS
J31
214 4
211
3
LEM
213
2
+
212
1
218 4
215 3
LEM
217 2
+
216 1
J114 J115
REMOTE CONTROL PCB
(ASSEMBLY G6948)
J111
6 361
J112
5
4 366
10
J26
3
2
1
12 362
11 326A
G6860
10
9 368
8
7
206
J25
L5
6 367
5 326B
4
3
208
2
1 369
100
OHM
100 W
209
202
L6
G-2
CAVITY NUMBER ING SE QUENC E
(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)
3
J10A1, 1 J2, J5, J11, 1 2 1
J9, J13, J16,
J10B1, J31, J46,
J26, J27, J62,
J811, J51, J111,
J112, J83, J1 4 6
2 3 4
J2
J82, J81
J8, J24, J28,
1 4 1 5
J3, J4,
J29, J43, J47,
J45, J61
J63, J84
J86 10
5 8 6
1 8
1 6
J6, J7,
J12, J23,
J41, J85
J25, J42
12 J87 9 16
6
A
F
E
3
B
A 2 4
D
E
1 5
C
D
B
C
S12021-79 (INSERTION SIDE)
S4 S5
S3
INPUT
SWITCH
4 4A
L1 T1
5 5A
T2
L2
6 6A
L3 T3
THERMAL LED
B
377 4
378 3 W
376 2
375 1
W B
J51
CONTROL BD STATUS
RED/GREEN LED
S1
REMOTE
AMPTROLS
ARC LINK
CONNECTOR
53F A
54F
B
75 C
1 77A 1 77
76 D
2 200A 2 200
3 4A 3 4
77 E
4 76A 4 76
5 75A 5 75 200 F
6 2A 6 2
2 G
7 7
51K 51F
8 52K 8
52F
4 H
9 53K 9
53F
54K 10 54F
51F J
J111 L2
52F
K
L
L1
M
901A / 901
901B
M20305-1
903B
- WORK
G7188 C
Power Wave ® S500