All-Power APG3303 Owner's Manual
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All-Power APG3303 Owner's Manual

7500w generator
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APG3303
TM
Owner's Manual
7500W Generator
HAVE QUESTIONS OR NEED SERVICE
DO NOT RETURN TO STORE!
866.882.8088
www.allpoweramerica.com

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  • Page 1 APG3303 Owner’s Manual 7500W Generator HAVE QUESTIONS OR NEED SERVICE DO NOT RETURN TO STORE! 866.882.8088 www.allpoweramerica.com...

  • Page 2: Table Of Contents

    7500W Generator Topic Page Limited Warranty Safety Guidelines General Precautions Battery Assembly Operation Inspection, Cleaning and Maintenance Installation Compliance Specifications General Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY.

  • Page 3: Limited Warranty

    Service will be schelduled according to the normal work flow and business hours at the service center location, and the availibility of replacement parts. All decisions of All-Power America with regard to this limited warranty shall be final.
  • Page 4 • Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use. • Merchandise sold by All-Power America which has been manufactured by and identi ? ed as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.

  • Page 5: Safety Guidelines

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 6: General Precautions

    7500W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area.

  • Page 7: Hot Components

    Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.

  • Page 8: Work Area

    7500W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 9: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 10: Generator Use And Care

    7500W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 11: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 12 7500W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 210lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 13 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

  • Page 14: Extension Cord

    7500W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ Cord Lengths full load) 0 ft.- 50 ft.

  • Page 15: Battery

    Owner’s Manual Battery This product does not need a battery.

  • Page 16: Assembly

    7500W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer if any of the loose parts shown are not included with your generator.
  • Page 17 7500W Generator Assembly Handle Installation Install the handle on the generator upper frame using the bracket and 3 flange bolts, 3 nuts, spring washer and washer.

  • Page 18: Cotter Pin

    7500W Generator Assembly Wheel Kit Installation 1. Install the two wheels on the axle shaft using cotter pins. 2. Install the axle assembly on the generator using four M8x25mm flange bolts and 8mm flange nuts and two brackets. 3. Install the two Rubber damping breaker on the stand using two M6x25 flange bolts and two nuts. 4.

  • Page 19: Operation

    Owner’s Manual Operation Fuel tank Choke Lever Control Panel Fuel Switch Pull Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 20 7500W Generator Operation (cont’d) Starting 1. Make sure the electrical powered tools/equipment that will be used are not plugged into the generator while the engine is started. 2. Turn the 120 volt AC circuit breaker to its “OFF” position. 3. Open the fuel valve. 4.

  • Page 21: Powering 120 Volt Ac Tools And Equipment

    Owner’s Manual Operation (cont’d) Powering 120 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120VAC @ 27 AMPs) is adequate to supply all electrical loads that the unit will power.
  • Page 22 7500W Generator Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 23: Washer

    Owner’s Manual Operation (cont’d) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 24: Inspection, Cleaning And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 25: Installation

    7500W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR.
  • Page 26 Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 27: Compliance

    7500W Generator Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2006 Model Year Certifcate of Conformity • Manufacturer: Chong ging Dajiang Power Equipment Co. Ltd. • Certificate Number: CDP-NRSI-06-02 • Effective Date: 1/17/2006 • Date Issued: 1/17/2006 Merrylin Zaw-Mon, Director, Compliance and Innovation Strategies Division, Office of Transportation and Air Quality.

  • Page 28: Specifications

    Owner’s Manual Specifications AC electrical Current Output 120V/240V60Hz, 27A/13.5 Continuous/rated Wattage 6,000 Peak Wattage 7,500 Outlet 4 AC 120V, 2 AC 120V/240V twist-lock outlet DC electrical none none Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil start Displacement 389cc Oil capacity 0.63 quart (0.6 liter) EPA approved Fuel...

  • Page 29: General Parts Listing

    All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. APA Part No. Part. No Description APG3303-A-01-DJ DJ188F-11005-A Washer Drain Plug APG3303-A-02-DJ DJ188F-11004-A Drain Plug APG3303-A-03-DJ DJ188F-11014-A Oil Seal 35x52x8 APG3303-A-04-DJ...
  • Page 30 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-B-01-DJ DJ188F-11001-B Cover Assembly Crankcase APG3303-B-02-DJ DJ188F-11032-A Crankcase Cover Guarel APG3303-B-03-DJ DJ188F-11003-A Crankcase Gasket APG3303-B-04-DJ DJ188F-11007-A Dipstick APG3303-B-05-DJ DJ188F-11008-A Packing , Oil Filler APG3303-B-06-DJ DJ188F-15100-A Speed Regulating Gear APG3303-B-07-DJ...
  • Page 31 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-C-01-DJ DJ188F-11200-A Cylinder Head Assembly APG3303-C-02-DJ DJ188F-11203-A Intake Valve Guide APG3303-C-03-DJ DJ188F-11201-A Exhaust Valve Guide APG3303-C-04-DJ DJ188F-11202-A Clip, Exhaust Valve Guide APG3303-C-05-DJ DJ188F-11010-A Gasket, Cylinder Head APG3303-C-06-DJ DJ188F-11300-A Cylinder Head Cover Assembly...
  • Page 32 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-D-01-DJ DJ188F-12301-A Piston Ring A APG3303-D-02-DJ DJ188F-12302-A Piston Ring B APG3303-D-03-DJ DJ188F-12304-A Side Ring APG3303-D-04-DJ DJ188F-12303-A Wave Ring APG3303-D-05-DJ DJ188F-12300-A Scraper Ring Set, Piston APG3303-D-06-DJ DJ188F-12001-A Piston APG3303-D-07-DJ DJ188F-12002-A...
  • Page 33 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-E-01-DJ DJ188F-13204-A Lock Nut APG3303-E-02-DJ DJ188F-13203-A Adjusting Nut APG3303-E-03-DJ DJ188F-13201-A Valve Rocker Arm APG3303-E-04-DJ DJ188F-13202-A Fashtening Bolt APG3303-E-05-DJ DJ188F-13301-A Push Rod Guide APG3303-E-06-DJ DJ188F-13008-A Rod Push APG3303-E-07-DJ DJ188F-13009-A Tappet Litter Valve...

  • Page 34: Connecting Block

    7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-F-01-DJ DJ188F-14105-B GASKET, Float Chamber APG3303-F-02-DJ DJ188F-14104-B Valve Set Float APG3303-F-03-DJ DJ188F-14121-B Float APG3303-F-04-DJ DJ188F-14101-B Float Chammber APG3303-F-05-DJ DJ188F-14111-B Mixture Adjusting Screw APG3303-F-06-DJ DJ188F-14103-B Drain Screw APG3303-F-07-DJ GB/T5782-2000 Bolt Flangem...
  • Page 35 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-F-19-DJ DJ188F-14502-A Choke Lever APG3303-F-20-DJ DJ188F-14503-A JOINT Choke Stem APG3303-F-21-DJ DJ188F-14504-A Choke Stem APG3303-F-22-DJ DJ188F-14505-A Stopper Choke Rod APG3303-F-23-DJ DJ188F-14506-A Spring Choke APG3303-F-24-DJ DJ188F-14006-A Gasket Air Cleaner APG3303-F-25-DJ DJ188F-14507-A...

  • Page 36: Spring Washer

    7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-F-46-DJ DJ188F-14108-A Main Jet APG3303-F-47-DJ DJ188F-14102-A Washer APG3303-F-48-DJ DJ188F-14117-A Main Metering Jet Throttle Unit APG3303-F-49-DJ DJ188F-14600-A Chcek Valve Assembly APG3303-F-50-DJ 16176/240-B O-Ring APG3303-F-51-DJ GB/T93-2002 Spring Washer 5MM APG3303-F-52-DJ GB/T97.1-1987...
  • Page 37 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-G-01-DJ DJ188F-16100-A Recoil Sarer APG3303-G-02-DJ DJ188F-16103-A Case Comp Recoil Starter APG3303-G-03-DJ DJ188F-16104-A Starter APG3303-G-04-DJ DJ188F-16105-A Ratchet APG3303-G-05-DJ DJ188F-16106-A Goive Reachet APG3303-G-06-DJ DJ188F-16107-A Friction Spring APG3303-G-07-DJ DJ188F-16108-A Spiral Spring APG3303-G-08-DJ...
  • Page 38 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-H-01-DJ DJ188F-15004-A Speed Regulating Arm APG3303-H-02-DJ DJ188F-15006-A Pulling Rod APG3303-H-03-DJ DJ188F-15007-A Back Spring B APG3303-H-04-DJ DJ188F-15008-A Fine Regulating Spring C APG3303-H-05-DJ DJ188F-15200-A Speed Regulating Assembly APG3303-H-06-DJ DJ188F-15202-A Base Comp Control...
  • Page 39 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-I-01-DJ DJ168F-16002-A Nut M16x1.5 APG3303-I-02-DJ DJ168F-16001-A Starting Cup APG3303-I-03-DJ GB/T6177-2000 Flywheel Fan APG3303-I-04-DJ DJ168F-16200-A Flywheel...
  • Page 40 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-J-01-DJ GB/T5787-1986 Bolt FlangeM6x25 APG3303-J-02-DJ DJ168F-18101-A Flameout Wire APG3303-J-03-DJ DJ168F-18102-A Spark Plug Cap APG3303-J-04-DJ DJ168F-18103-A Ignition Coil...
  • Page 41 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-K-01-DJ DJ188FD-11013-B Tube Breather APG3303-K-02-DJ DJ188FD-114006-B Gasket Air Cleaner APG3303-K-03-DJ DJ188FD-14201-B Filter Element APG3303-K-04-DJ DJ188FD-14202-B Retainer Filter Element APG3303-K-05-DJ DJ188FD-14203-B Air Cleaner Case APG3303-K-06-DJ DJ188FD-14207-B Air Cleaner Stay APG3303-K-07-DJ...
  • Page 42 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-L-01-DJ DJ188F-14400-B Muffer Assembly APG3303-L-02-DJ DF6500H-14402-A Outer Hood APG3303-L-03-DJ DF6500H-14403-A Side Hood APG3303-L-04-DJ DF6500H-14401-A Inner Hood APG3303-L-05-DJ GB/T5787-1986 Bolt Flange M8x16 APG3303-L-06-DJ DJ188F-14010-B Exhaust Pipe APG3303-L-07-DJ DJ188F-14011-B Gasket Exhaust Pipe...
  • Page 43 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-M-01-DJ DF6500H-14700-A Fuel Cock APG3303-M-02-DJ DF6500H-14301-A Fuel Tank APG3303-M-03-DJ DF6500H-14312-A Gasket Fuel Sensor APG3303-M-04-DJ DF6500H-14305-A Fuel Filler Cap Comp APG3303-M-05-DJ DF6500H-14302-A Fuel Sensor APG3303-M-06-DJ DF6500H-14309-A Packing APG3303-M-07-DJ DF6500H-14306-A Fuel Filler...
  • Page 44 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-N-01-DJ DF6500H-33104-A EARTH TERMINAL SET APG3303-N-02-DJ DF6500H-33105-A BOOT, AC OUTPUT WIRE APG3303-N-03-DJ DF6500H-33106-A BOOT, MAIN WIRE HARNESS APG3303-N-04-DJ DF6500H-33107-A BOOT, SWITCH WIRE APG3303-N-05-DJ DF6500H-33108-A DILDE Assembly APG3303-N-06-DJ DF6500H-33109-A MAIN WIRE HARNESS Assembly...
  • Page 45 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-N-19-DJ GB/T820-1988 BOLT M6x12 APG3303-N-20-DJ GB/T820-1988 BOLT M6x12 APG3303-N-21-DJ DF6500H-33118-A WRIE CLAMP APG3303-N-22-DJ DF6500H-33119-A WIRE GROMMET APG3303-N-23-DJ DF6500H-33120-A WIRE CLAMP APG3303-N-24-DJ GB/T820-1988 SCREW M4x10 APG3303-N-25-DJ GB/T820-1988 SCREW M4x12 APG3303-N-26-DJ...
  • Page 46 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-O-01-DJ DF6500H-33009-A CONNECTING PLATE APG3303-O-02-DJ DF6500H-33300-A STATOR ASSEMBLY APG3303-O-03-DJ DF6500H-33207-A STATOR COVER APG3303-O-04-DJ DF6500H-33200-A ROTOR ASSEMBLY APG3303-O-05-DJ DF6500H-33003-A GENERATOR STAY APG3303-O-06-DJ DF6500H-33011-A GENERATOR END COVER APG3303-O-07-DJ DF6500H-33014-A GENERATOR FAN...
  • Page 47 7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-O-19-DJ DF6500H-34202-A CLIP A APG3303-O-21-DJ GB/T276-1994 BDARING 6204DU APG3303-O-22-DJ 31932/240-B NUT M5 APG3303-O-23-DJ GB/T97.1-1987 NUT M5 APG3303-O-24-DJ GB/T93-2002 SPRING WASHER...

  • Page 48: Bracket

    7500W Generator General Parts Listing APA Part No. Part. No Description APG3303-P-01-DJ DF6500H-31100-A Frame Comp APG3303-P-02-DJ DF6500H-31200-A Bottom Rubber A APG3303-P-03-DJ DF6500H-31300-A Bottom Rubber B APG3303-P-04-DJ GB/T6177-2000 Flange Nut M10 APG3303-P-05-DJ GB/T6170-2000 Flange Nut M8 APG3303-P-06-DJ DF6500H-37002-A Rubber Damping Bracket...

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