All-Power APG3002S Owner's Manual
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All-Power APG3002S Owner's Manual

All-power apg3002s generator 3500 watt
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Summary of Contents for All-Power APG3002S

  • Page 2: Table Of Contents

    IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
  • Page 4 3500W Generator (Example: Battery, Spark Plug,Air Filter)

  • Page 5: Save These Important Safety Instructions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 6: General Precautions

    3500W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 7: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 8: Work Area

    3500W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 9: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 10: Generator Use And Care

    3500W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 11: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 12 3500W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 13 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

  • Page 14: Extension Cord

    3500W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Name plate Amps (@ full load) 0 ft.- 50 ft.

  • Page 15: Battery

    Owner’s Manual Battery This product does not need a battery.

  • Page 16: Assembly

    3500W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 17: Operation

    Owner’s Manual Operation NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.

  • Page 18: Starting

    Operation (cont’d) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine ON: To run the engine 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON position, fuel is allowed Choke Lever to flow from the fuel tank to the carburetor.

  • Page 19: Stopping Engine

    Owner’s Manual Operation (cont’d) Starting 4. Operate the Recoil Starter: Starter Grip Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter to crank the engine 5.

  • Page 20: Powering 120 Volt Ac Tools And Equipment

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 21 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 22: Spark Plug Service

    3500W Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC , we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 23: Inspection, Cleaning, Maintenance And Storage

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 24: Fuel Sediment Cup Cleaning

    3500W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 25 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...

  • Page 26: Air Cleaner Service

    3500W Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 27 Owner’s Manual...
  • Page 28 3500W Generator Transporting/Storage...

  • Page 29: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 30 3500W Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 31: Compliance

    3500W Generator Compliance You should get a Certificate of EPA while you purchased this product.

  • Page 32: Specifications

    Owner’s Manual Specifications AC electrical Continuous/rated Wattage 3,000 3.500 DC electrical Current output 12V DC @ 8.3A Gasoline engine Type 4-cycle OHV air-cooled recoil start 63 quart (0.6 liter) Fuel n i l t i l s /half load (approx.) Weight Approximate weight 107 lbs.

  • Page 33: Cylinder Head System Assy

    3500W Generator Cylinder head system assy. Description Part No. APA Part No. APG3012-A-01-JD CYLINDER HEAD COMP. JF200-A-01 APG3012-A-02-JD EX. VALVE GUIDE JF168-A-02 APG3012-A-03-JD IN. VALVE GUIDE JF168-A-03 APG3012-A-04-JD VALVE GUIDE CLIP JF168-A-04 APG3012-A-05-JD CYLINDER HEAD SEALING PAD JF200-A-05 APG3012-A-06-JD HEAD COVER COMP. JF168-A-06 APG3012-A-07-JD HEAD COVER PACKING...
  • Page 34 3500W Generator Cylinder barrel Description APA Part No. Part No. APG3012-B-01-JD CRANK CASE JF200-B-01 APG3012-B-02-JD OIL LEVEL SWITCH ASSY. JF168-B-02 APG3012-B-03-JD GOVERNOR GEAR ASSY. JF168-B-03 APG3012-B-04-JD SLIDER SHAFT JF168-B-02 APG3012-B-05-JD GOVERNOR ARM SHAFT JF168-B-02 APG3012-B-06-JD LOCK PIN (8mm) JF168-B-04 APG3012-B-07-JD WASHER JF168-B-05 APG3012-B-08-JD...
  • Page 35 3500W Generator Crankcase cover system assy. Description Part No. APA Part No. APG3012-C-01-JD CRANKCASE COVER JF168-C-01B APG3012-C-02-JD CRANKCASE COVER PAD JF168-C-02 APG3012-C-03-JD OIL SCALE JF168-C-03 APG3012-C-04-JD OIL SCALE SEAL JF168-C-04...
  • Page 36 3500W Generator Crankshaft system assy. Description Part No. APA Part No. APG3012-D-01-JD CRANKSHAFT COMP. JF200-D-01 APG3012-D-02-JD SEMICIRCLE KEY JF168-D-02...
  • Page 37 3500W Generator Piston and connecting rod system assy. Description Part No. APA Part No. APG3012-E-01-JD COMPRESSION RING A JF200-E-01 APG3012-E-02-JD COMPRESSION RING B JF200-E-02 APG3012-E-03-JD OIL RING A JF200-E-03 APG3012-E-04-JD OIL RING B JF200-E-04 APG3012-E-05-JD PISTON PIN CLIP JF200-E-05 APG3012-E-06-JD PISTON JF200-E-05 APG3012-E-07-JD...
  • Page 38 3500W Generator Recoil starter system assy. Description Part No. APA Part No. APG3012-F-01-JD PIVOT ADJUSTING NUT JF168-F-01 APG3012-F-02-JD ROCKER ARM PIVOT JF168-F-02 APG3012-F-03-JD ROCKER ARM JF168-F-03 APG3012-F-04-JD PIVOT BOLT (M8) JF168-F-04 APG3012-F-05-JD PUSH ROD GUIDE PLATE JF168-F-05 APG3012-F-06-JD PUSH ROD JF168-F-06 APG3012-F-07-JD VALVE LIFTER...
  • Page 39 3500W Generator Recoil starter system assy. Description Part No. APA Part No. APG3012-G-01-JD RECOIL STARTER ASSY. JF168-G-01 APG3012-G-02-JD SETTING SCREW JF168-G-02 APG3012-G-03-JD SPRING RETAINER JF168-G-03 APG3012-G-04-JD PLATEN SPRING JF168-G-04 APG3012-G-05-JD STARTER RATCHET JF168-G-05 APG3012-G-06-JD RETURN SPRING JF168-G-06 APG3012-G-07-JD RECOIL STARTER REEL JF168-G-07 APG3012-G-08-JD RECOIL STARTER SPRING...
  • Page 40 3500W Generator Fan cover system assy. Description Part No. APA Part No. APG3012-H-01-JD FAN COVER COMP. JF168-H-01 APG3012-H-02-JD FLYWHEEL SIDE PLATE JF168-H-02 APG3012-H-03-JD SHROUD JF168-H-03 APG3012-H-04-JD AIR CLEANER SUPPORT JF168-H-04 APG3012-H-05-JD FLANGE BOLT (M6 X 12) JF168-H-05 APG3012-H-06-JD FLANGE BOLT (M6 X 16) JF168-H-06...
  • Page 41 3500W Generator Carburetor system assy. Description APA Part No. Part No. APG3012-I-01-JD CARBURETOR ASSY. JF200-I-01B APG3012-I-02-JD CARBURETOR PAPER GASKET JF168-I-02 APG3012-I-03-JD CARBURETOR INSULATING PLATE JF200-I-03B APG3012-I-04-JD INTAKE PIPE GASKET JF168-I-04...
  • Page 42 3500W Generator Flywheel system assy. Description Part No. APA Part No. APG3012-J-01-JD FLYWHEEL JF168-J-01A APG3012-J-02-JD FLANGE BOLT (M6 X 25) JF168-J-02 APG3012-J-03-JD COOLING FAN JF168-J-03 APG3012-J-04-JD STARTER PULLEY JF168-J-04 APG3012-J-05-JD FLYWHEEL NUT (M16) JF168-J-05 APG3012-J-06-JD STOP SWITCH CORD JF168-J-06 APG3012-J-07-JD IGNITION COIL ASSY.
  • Page 43 3500W Generator Control system assy. Description Part No. APA Part No. APG3012-M-01-JD CONTROL UNIT ASSY. JF168-M-01B APG3012-M-02-JD CONTROL BASE COMP. JF168-M-02B APG3012-M-03-JD CONTROL A JUSTING SPRING JF168-M-03 APG3012-M-04-JD PAN SCREW (M5 X 34) JF168-M-04 APG3012-M-05-JD FLANGE BOLT (M6 X 14) JF168-M-05 APG3012-M-06-JD GOVERNOR SPRING...

  • Page 44: Muffler System Assy

    3500W Generator Muffler system assy. Description Part No. APA Part No. APG3012-N-01-JD MUFFLER STAY COMP. JD3000-N-01 APG3012-N-02-JD FLANGE BOLT (M8 X 40) JD3000-N-02 APG3012-N-03-JD FLANGE BOLT (M6 X 16) JD3000-N-03 APG3012-N-04-JD MUFFLER COMP. JD3000-N-04 APG3012-N-05-JD MUFF. OUTER PROTECTOR COMP. JD3000-N-05 APG3012-N-06-JD FLANGE BOLT (M8 X 12) JD3000-N-06...

  • Page 45: Air Cleaner

    3500W Generator Air cleaner Description Part No. APA Part No. APG3012-O-01-JD AIR CLEANER COVER COMP. JD3000-C-01 APG3012-O-02-JD AIR CLEANER ELEMENT JD3000-C-02 APG3012-O-03-JD FLANGE NUT (M5) JD3000-C-03 APG3012-O-04-JD AIR CLEANER SEPARATOR JD3000-C-04 APG3012-O-05-JD AIR CLEANER SEAL JD3000-C-05 APG3012-O-06-JD AIR CLEANER CASE COMP. JD3000-C-06 APG3012-O-07-JD GASKET...

  • Page 46: Fuel Tank System Assy

    3500W Generator Fuel tank system assy. Description Part No. APA Part No. APG3012-P-01-JD FUEL FILLER CAP COMP. JD3000-D-01 APG3012-P-02-JD FUEL FILTER JD3000-D-02 APG3012-P-03-JD FUEL TANK COMP. JD3000-D-03 APG3012-P-04-JD FUEL METER ASSY. JD3000-D-04 APG3012-P-05-JD FLAT SCREW JD3000-D-05 APG3012-P-06-JD FLANGE BOLT JD3000-D-06 APG3012-P-07-JD AIR DUCT WASHER JD3000-D-07...

  • Page 47: Control Box Assy

    JD3000-1-Q-01 APG3002S-Q-02-JD OIL ALERT LAMP JD3000-1-Q-02 APG3002S-Q-03-JD CONTROL PANEL COMP. JD3000-1-Q-03 APG3002S-Q-04-JD 120V RECEPTACLE JD3000-1-Q-04 APG3002S-Q-05-JD DC 12V OUTPUT JD3000-1-Q-05 APG3002S-Q-06-JD EARTH TERMINAL SCREW JD3000-1-Q-06 APG3002S-Q-07-JD CONTROL PANEL BACK BOX JD3000-1-Q-07 APG3002S-Q-08-JD CIRCUIT PROTECTOR(8A) JD3000-1-Q-08 APG3002S -Q-09-JD CIRCUIT PROTECTOR(20A) JD3000-1-Q-09...
  • Page 48 3500W Generator Frame comp assy. Description Part No. APA Part No. APG3012-R-01-JD FUEL TANK MOUNTING BOLT JD3000-R-01 APG3012-R-02-JD FRAME COMP. JD3000-1-R-02 APG3012-R-03-JD FLANGE BOLT (M6X12) JD3000-R-03 APG3012-R-04-JD FLANGE NUT (M8) JD3000-R-04 APG3012-R-05-JD MOTOR MOUNT (LEFT) JD3000-R-05 APG3012-R-06-JD FLANGE NUT (M8) JD3000-R-06 APG3012-R-07-JD FLANGE NUT (M10)
  • Page 49 3500W Generator Generator Description Part No. APA Part No. APG3012-S-01-JD STATOR COVER JD3000-S-01 APG3012-S-02-JD STATOR ASSY. JD3000-S-02 APG3012-S-03-JD COOLING FAN JD3000-S-03 APG3012-S-04-JD BRUSH ASSY. JD3000-S-04 APG3012-S-05-JD TAPPING SCREW JD3000-S-05 APG3012-S-06-JD GENERATOR STAY JD3000-S-06 APG3012-S-07-JD NUT (5mm) JD3000-S-07 APG3012-S-08-JD FLANGE BOLT (M6X155) JD3000-S-08 APG3012-S-09-JD AUTO VOLTAGE REG.

  • Page 50: Wheel & Handle Assy

    3500W Generator Wheel & Handle Assy. APA Part No. Description Part No. APG3002S-T-01-JD PIN SPLIT JD3000-T-01 APG3002S-T-02-JD PLAIN WASHER JD3000-T-02 APG3002S-T-03-JD WHEEL JD3000-T-03 APG3002S-T-04-JD HANDLE JD3000-T-04 APG3002S-T-05-JD AXLE SHAFT JD3000-T-05 APG3002S-T-06-JD FLANGE BOLT JD3000-T-06 APG3002S-T-07-JD FLANGE NUT JD3000-T-07 APG3002S-T-08-JD RUBBER FOOT...

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