Battery - Replace; Battery Electrolyte Level - Check - Perkins 1104D-E44T Operation And Maintenance Manual

SEBU9066

Battery - Replace

Batteries give off combustible gases which can
explode. A spark can cause the combustible
gases to ignite. This can result in severe personal
injury or death.
Ensure proper ventilation for batteries that are in
an enclosure. Follow the proper procedures in or-
der to help prevent electrical arcs and/or sparks
near batteries. Do not smoke when batteries are
serviced.
The battery cables or the batteries should not be
removed with the battery cover in place. The bat-
tery cover should be removed before any servic-
ing is attempted.
Removing the battery cables or the batteries with
the cover in place may cause a battery explosion
resulting in personal injury.
1. Switch the engine to the OFF position. Remove all
electrical loads.
2. Turn off any battery chargers. Disconnect any
battery chargers.
3. Ensure that the battery disconnect switch is in the
OFF position.
4. Disconnect the NEGATIVE "-" cable from the
NEGATIVE "-" battery terminal.
5. Disconnect the POSITIVE "+" cable from the
POSITIVE "+" battery terminal.
Note: Always recycle a battery. Never discard a
battery. Dispose of used batteries to an appropriate
recycling facility.
6. Remove the used battery.
7. Install the new battery.
Note: Before the cables are connected, ensure that
the battery disconnect switch is in the OFF position.
8. Connect the POSITIVE "+" cable to the POSITIVE
"+" battery terminal.
9. Connect the NEGATIVE "-" cable to the
NEGATIVE "-" battery terminal.
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10. Turn the battery disconnect switch to the ON
position.
Battery Electrolyte Level -
Check
When the engine is not run for long periods of time or
when the engine is run for short periods, the batteries
may not fully recharge. Ensure a full charge in order
to help prevent the battery from freezing. If batteries
are properly charged, ammeter reading should be
very near zero,when the engine is in operation.
All lead-acid batteries contain sulfuric acid which
can burn the skin and clothing. Always wear a
face shield and protective clothing when working
on or near batteries.
1. Remove the filler caps. Maintain the electrolyte
level to the "FULL" mark on the battery.
If the addition of water is necessary, use distilled
water. If distilled water is not available use clean
water that is low in minerals. Do not use artificially
softened water.
2. Check the condition of the electrolyte with the
245-5829 Coolant Battery Tester Refractometer.
3. Keep the batteries clean.
Clean the battery case with one of the following
cleaning solutions:
• Use a solution of 0.1 kg (0.2 lb) baking soda
and 1 L (1 qt) of clean water.
• Use a solution of ammonium hydroxide.
Thoroughly rinse the battery case with clean water.
Use a fine grade of sandpaper to clean the
terminals and the cable clamps. Clean the items
until the surfaces are bright or shiny. DO NOT
remove material excessively. Excessive removal of
material can cause the clamps to not fit properly.
Coat the clamps and the terminals with 5N-5561
Silicone Lubricant, petroleum jelly or MPGM.
Maintenance Recommendations
Battery - Replace
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